Gear and Spline Tooth Measurement System

Mahr Millimar C1202 Amplifier

Mantis Ergonomics Microscope’s

At Willrich Precision, we understand the importance of finding the right measurement solutions for your metrology needs. That’s why we offer Mantis Ergonomics, a range of products designed to improve comfort and productivity during inspections and measurements.

There are three different products to choose from:

ELITE-CAM HD STEREO MICROSCOPE

This variant features an internally integrated digital camera, allowing for effortless image capture and documentation. It offers simultaneous optical and digital viewing and comes with easy-to-use PC software for image capture in various formats. It is compatible with all Mantis Elite options and configurations.

ELITE STEREO MICROSCOPE

The Mantis Elite is a patented ‘eyepieceless’ stereo microscope that offers superb 3-D imaging and unparalleled comfort. It reduces operator fatigue, increases quality, and enhances productivity. With magnification options up to 20x, the Mantis Elite is the ideal stereo viewer for precision tasks that require magnification. It comes with switchable two-tube fluorescent lighting for high-intensity or suitable lighting.

COMPACT 3D STEREO MICROSCOPE

The Mantis Compact is a low-magnification visual inspection microscope that provides excellent 3-D imaging and freedom of head movement. With Vision Engineering’s patented eyepieceless technology, the Mantis Compact is perfect for a wide range of inspection, manipulation, or rework tasks that require magnification. It offers quick-change magnification options of 2x, 4x, 6x, and 8x.

All Mantis Ergonomics products can be customized with additional options and stands to meet your specific application requirements. Our team of experts will guide you through the selection process and provide the necessary support to ensure you have the right solution.

At Willrich Precision, we aim to establish long-term relationships with our customers. As an ISO-accredited company, we offer years of credibility and expert assistance for your inspection and measurement needs.

Contact us today to learn more about Mantis Ergonomics and how we can assist you in finding the perfect measurement solution for your needs.

Q Span Gauging Systems

Are you tired of tedious and error-prone manual gauging tasks in your manufacturing process? Willrich Precision, your dedicated metrology partner, is here to revolutionize your measurement needs with our Q-Span Gauging Systems.

Q-Span Gauging Systems are innovative mobile robotic workstations designed to automate part handling and gauging of critical dimensions in high-mix, small-batch manufacturing. They allow you to automate your existing manual gauges and gauging techniques, improving process control, reducing variability, eliminating data entry errors, and increasing capacity.

Here’s the Q-Span Gauging functionality:

Each Q-Span Workstation is configured with a collaborative robot from Universal Robots, New Scale’s smart gripper/calipers, and teachable “plug-and-produce” software for zero-code programming. You can easily incorporate your preferred metrology tools, including calipers, thread gauges, height gauges, LVDT probes, bore gauges, vision systems, and more.

These systems automatically pick parts, measure multiple features on each part using automated gauges, and sort or place each part based on measured dimensions. They also record all measured data to a PC for statistical analysis, allowing you to digitize inspection data from multiple gauges into one output.

By implementing Q-Span Workstations, you can elevate your quality teams and tackle workforce challenges. With automated production processes, you can improve skills, capacity, productivity, recruitment, and retention.

At Willrich Precision, we are committed to providing you with the right solutions to meet your measurement needs. Whether you require standard gaging solutions or complex turnkey solutions, we’re here to help. Contact us today to start.

3 Functions of Fowler Bowers XT Holematic Groove Sets

We are excited to introduce the Fowler Bowers XT Holematic Groove Sets. These sets are designed to meet the demands and challenges of internal groove diameter measurement, offering exceptional precision and reliability.

The main 3 functions of the Fowler Bowers XT Holematic Groove Sets include:

  1. Fast and efficient measurements: with self-centering, 3-point heads, these sets provide exceptional repeatability. Additionally, they offer a resolution of 0.00005″/.001mm, ensuring accurate measurements and direct in/mm conversion.
  1. These groove sets cover a wide range of diameters: from 1/4″ to 4″ or 6 – 100mm, making them suitable for various applications. They also come with error-free Bluetooth data transfer, ensuring seamless connectivity for data sharing and analysis.
  1. Built to withstand harsh environments: the XT Holematic Groove Sets are IP67 protected against fluids and dust. This durability ensures reliable performance even in challenging production environments.

To cater to diverse needs, the XT Holematic Groove Sets include anvil profiles that suit common groove sizes. They also come with depth stops and UKAS-certified setting rings for accurate and standardized measurements. Furthermore, if your application requires special sizes, profiles, or depth extensions, Willrich can provide tailor-made solutions to measure any bore feature.

Order Today: https://willrich.com/product/fowler-xt-holematic-groove-sets/

The Booming Popularity of Electric Vehicles and What It Means for Automotive Part Manufacturers

Electric vehicles (EVs) are taking the automotive industry by storm, with their market share projected to rise from 4% in 2020 to a staggering 18% in 2023, according to the International Energy Agency.

At Willrich Precision Instrument, we understand the impact this trend has on automotive part manufacturers and the need for precise and efficient metrology solutions.

As the demand for EVs grows, traditional internal combustion engine (ICE) part manufacturers must adapt to this new landscape. The transition to EVs brings new challenges to the table, including the development and production of new parts. However, one thing remains constant – the need for impeccable part quality and adherence to strict tolerances.

Manufacturers must be equipped to handle these challenges head-on. Measuring reflective materials like aluminum, steel, or composites used in EV parts can be tricky.

Inspection technologies that rely on white or blue light sensitivity require surface preparation, which adds an extra step to the manufacturing process. This is where our precision metrology instruments come in, ensuring accurate measurements without compromising efficiency.

Another obstacle faced by EV part manufacturers is the time-consuming nature of traditional inspection methods. Coordinate measuring machines (CMMs), though reliable, often require programming, setup, and back-and-forth with the production line.

These extra steps can slow down the inspection process, hindering production throughput. 

Our innovative solutions enable inspections to be performed directly on the shop floor, reducing time spent on programming and allowing for faster and more efficient inspections.

Furthermore, large and complex parts like the battery tray pose a unique challenge due to their size, weight, and harsh production environments. These factors can make accurate measurements difficult. However, our precision instruments are designed to handle such challenges with ease, ensuring accuracy without compromising on practicality.

At Willrich Precision, we prioritize providing our clients with the most advanced metrology solutions to meet their specific needs. Our instruments offer accuracy, efficiency, and ease of use on the shop floor, allowing EV part manufacturers to maintain impeccable quality control while increasing production throughput.

Dealing with the disruptive shift from ICE to EVs may seem daunting, but with the right metrology partner by your side, you can embrace the booming popularity of electric vehicles and position yourself as a leader in this transformative industry.

Automate in 2024 | Boost ROI + Alleviate Bottlenecks

Are bottlenecks causing delays in your QC process?

By automating your QC process, you can alleviate bottlenecks and improve efficiency. At Willrich Precision Instrument, a dedicated metrology house with over 51 years of experience, we understand the importance of automation in streamlining your QC process.

www.willrich.com

Why should you automate your QC process?

Manual gauging is labor-intensive and can significantly slow down production. Additionally, being understaffed or relying on outdated processes and slow equipment like a CMM can further hinder your operations.

Automating manual gauging can help reduce or even eliminate bottlenecks in manufacturing processes. In-process manual gauging can slow down machine cycles and result in idle spindle time, affecting machine output. Automated gauging systems can streamline this process and ensure accurate measurements. In the case of incoming inspection, an automated gauging system can help avoid delays and bottlenecks caused by limited resources and the need for inspection of outsourced parts.

Is automation worth the investment?

It is definitely worth the investment, as it offers numerous benefits that can be quantified with a return on investment (ROI) calculation.

By automating manual gauging processes in manufacturing, companies can experience reduced labor costs, decreased risk, higher levels of quality, and increased capacity. A practical example demonstrates how automation can lead to significant cost savings. For instance, if a medical device manufacturer employs two full-time QC inspectors to measure small parts manually, it costs them $3,360 per week in labor. However, by implementing automation technology, the labor cost for part measurement can be reduced by at least 80%, resulting in savings of $2,688 per week.

With the estimated implementation cost of $125,000, the full payback period for this investment is under a year. Beyond the payback period, the ROI is significant. Over three years, the investment can result in a 300% return, paying for itself three times over.

At Willrich Precision, we offer a wide range of metrology products, from sophisticated scanners to basic measuring tools, ensuring that we have the right solution for your dimensional inspection needs.

Don’t let bottlenecks hold you back. Automate your QC process with Willrich Precision Instrument and experience the benefits of increased efficiency and improved ROI.

Visit our website and explore our comprehensive range of solutions today!

Willrich Precision Introduces The Werth Laser Probe (WLP)

The Werth Laser Probe (WLP) is a non-contact optical sensor designed for three-dimensional (3D) measurements of workpieces. Traditional methods with mechanical sensor changes and adjustments are time-consuming, impacting productivity, while dealing with complexity in measurement processes, particularly with intricate workpiece surfaces and multiple sensors. 

The Werth Laser Probe addresses these challenges through seamless integration, automatic intensity control, and high-speed scanning, eliminating the need for mechanical sensor changes and providing a user-friendly interface with visualization features to simplify and accelerate measurements, contributing to increased efficiency and accuracy. It is integrated into the beam path of the Werth Zoom, allowing for combined edge and distance measurements without the need for mechanical sensor changes, thanks to its patented technology.

For inquiries and additional information about the Werth Laser Probe, please visit our showroom, fill out the form, and contact us. https://willrich.com/about/

  • Utilizes Foucault operation approach for laser sensing.
  • Integration of laser in the optical beam path without sacrificing measuring range.
  • Achieves the lowest spot size for measuring small details (3 µm with WLP 10x lens).
  • Features automatic control of laser intensity and intelligent software design for measuring various surface types.
  • Well-suited for fast flatness measurement of surfaces tilted by up to 80° or correspondingly curved surfaces.

With over 50 years of expertise in Gaging, Inspection & Metrology, Willrich Precision offers a comprehensive range of products, from basic measuring tools to advanced metrology solutions. 

Our commitment to quality is demonstrated through ISO:9001:2015 certification for the Distribution of Measurement & Gaging Equipment, and ISO/IEC 17025:2017 accreditation for on-site calibration services covering Optical Comparators, Video Measuring Systems, Hardness Testers, Surface Plates, and Force Testers. We also provide calibration services for various gauges and measurement equipment through our partnering ISO:17025 Labs. Explore our corporate offices and showroom at 80 Broadway, Cresskill, NJ 07626, or visit our showroom at 3402 Lincoln Highway, Paradise, PA 17562.

MarSurf M 410 Item No. 6910291 Surface Roughness Tester

 

The Mahr MarSurf M 410 Surface Roughness Tester is used for measuring the surface roughness of materials. Surface roughness is a key in manufacturing, engineering, and quality control, as it can impact the functionality, performance, and appearance of machined or manufactured components.

Key Features:

  • Large 4.3″ High-Resolution Color Backlit Display
  • Skidless MD 26 Drive Unit with Precision Datum
  • Separate Operation in Small Spaces or Mounting on a Measuring Stand
  • Rechargeable Battery for Truly Wireless Operation
  • Ample Memory for Storing Measurements and Data

Complete Set Includes:

  • M 410 Base Unit
  • MD 26 Drive Unit with BFW 250 Breakaway Probe System
  • Battery Charger
  • USB-A to Micro USB Cable for Drive Unit and Electronics Separation
  • Standard Probe Arm with 2 Micron, .0001″ Diamond Radius
  • Carrying Case for Transport or Storage
  • Operating Instructions

Mahr MarSurf M 410 is a versatile tool designed for professionals in various industries where precise surface roughness measurements are essential for maintaining quality, performance, and reliability in their products and processes.

For a limited time, take advantage of our exclusive offer on the Mahr MarSurf M 410 Surface Roughness Tester. Originally priced at $8,900.00, this exceptional instrument is now available at a special discounted rate.

Order today on our website: https://willrich.com/product/mahr-marsurf-m-410-item-no-6910291-surface-roughness-tester/

Looking to view one of our two showrooms? Let’s talk. Contact us today.

Define Hardness Testing at Willrich Precision Instrument Company

Welcome to a world of hardness testing methods and equipment, tailored for quality control and related fields. Let’s take a look at Rockwell, Brinell, Vickers, and Shore hardness tests. Talk with our experts at Willrich Precision Instrument Company. We are ready to guide you through hardness testing and showcase cutting-edge equipment that will optimize your testing processes. Schedule a virtual demo to see how it works:

Rockwell Hardness Testing:

The meticulous application of two levels of force at specified rates and dwell times. Modern advancements have automated the entire testing procedure, ensuring precision and efficiency. 

Digital Rockwell Benchtop Hardness Testers:

Specifically designed for carbon steel, alloy steel, cast iron, non-ferrous metals, and engineering plastics, Digital Rockwell Benchtop Hardness Testers offer unparalleled precision and efficiency. These testers feature a user-friendly touchscreen interface and USB data storage for enhanced usability and data management.

Brinell Hardness Testing:

Ideal for large, porous testing of less hard metals like castings, Brinell hardness testing employs benchtop systems equipped with closed-loop technology. This ensures accurate measurements, while software-driven digital optical systems provide advantages over traditional manual microscopes, enhancing the accuracy and reliability of results.

Vickers/Knoop Hardness Testing:

Micro Vickers/Knoop Hardness Testers emerge as cost-effective solutions for thin and small workpieces. Offering three types of turret control—manual, automatic, and software-driven—these testers cater to various testing scenarios. Macro Vickers Hardness Testers bridge the gap between superficial Rockwell and micro Vickers machines, catering to diverse applications in materials testing.

Shore Testers (Durometers):

Tailored for portable hardness testing, Shore Testers are designed for materials like rubber, soft plastics, and leather. Electronic Durometers, measuring Shore A and Shore D values, provide ease of use with a large LED display and a simple 3-button control interface.

Portable Hardness Testing:

Two popular digital methods, Dynamic Impact and ultrasonic testing, offer distinct advantages. Dynamic Impact, based on the Leeb principle, provides efficient and accurate results and can be brought directly to the workpiece. Ultrasonic testing, on the other hand, offers a non-destructive alternative, ensuring suitability for small and thin workpieces without leaving a mark.

UCI (Ultrasonic Contact Impedance) Technology:

Ultrasonic Contact Impedance (UCI) technology, based on ultrasonics, enables surface testing without marking. This non-destructive method is particularly suitable for thin and small work parts, finding applications in aerospace, automotive, medical parts, and more.

Starrett Hardness Testers:

The article references Starrett Hardness Testers, renowned for their quality and reliability. For further information, including detailed specifications, interested readers are encouraged to explore the home page, unlocking insights into cutting-edge hardness testing technology.

In conclusion, this technical overview aims to equip materials testing professionals with a deeper understanding of hardness testing methods, encouraging the exploration of advanced technologies to optimize testing processes.


In your pursuit of precision and excellence in materials testing, Willrich Precision stands as a stalwart partner with over 50 years of unwavering commitment to Gaging, Inspection, and Metrology. As an ISO:9001:2015 certified organization for the Distribution of Measurement & Gaging Equipment and an ISO/IEC 17025:2017 accredited provider of on-site calibration services, we guarantee the highest standards in quality and accuracy. Whether you are in need of Optical Comparators, Video Measuring Systems, Hardness Testers, Surface Plates, or Force Testers, our seasoned experts are here to guide you.

Located at 80 Broadway Cresskill, NJ 07626, our corporate offices and showroom, along with our dedicated showroom at 3402 Lincoln Highway Paradise PA 17562, serve as hubs of innovation and expertise. At Willrich Precision, we not only offer an extensive range of top-notch products but also provide calibration services for various gauges and measurement equipment through our esteemed ISO:17025 Labs.

Your journey toward unparalleled precision starts with a simple step – reaching out to Willrich Precision. Experience the difference that over five decades of industry expertise can make in optimizing your testing processes. For inquiries, personalized consultations, or to schedule a virtual demo of our state-of-the-art equipment, we invite you to call us today. Elevate your standards with Willrich Precision – where precision meets excellence.


Contact Information:

Willrich Precision Instrument Company

Corporate offices & Showroom:
80 Broadway Cresskill, NJ 07626

Showroom:
3402 Lincoln Highway Paradise PA 17562

Understanding Concentricity: A Precision Challenge

Concentricity, a complex tolerance, is calculated to assess how closely a geometric shape aligns with its ideal form. This is achieved by establishing median points on spherical and cylindrical parts, ensuring consistent and equidistant wall thickness, ultimately maintaining precise dimensions and preventing unintended vibratory movement or resistance in the final products.

Willrich Precision offers over four decades of inspection, metrology, and gauging experience. Request a FREE demo with Willrich Precision by contacting us 1-866-945-5742 or email us at [email protected]

Concentricity gages find applications in various industries, including automotive, aerospace, manufacturing, and more, where precision and consistency in cylindrical components are critical. They play a vital role in quality assurance and ensuring that products meet the desired specifications and standards.

If you’re intrigued by the precision world of concentricity and want to explore it further, be sure to check out our in-depth blog: https://willrich.com/why-concentricity-measurement-is-important-in-manufacturing/

Precision Perfected with Bowers XT3 Spline Gauging!

Experience a new era of efficiency with our Spline Gauging Heads. Beyond delivering pinpoint accuracy, these heads integrate with Bluetooth XT range internal micrometers, ensuring precise results that can be documented. Here are some key features:

  • Compatible with XT or Ultima systems
  • 2-point heads, with or without carbide ball contact
  • 3-point heads with irregular spacing available
  • Major and Minor diameter heads
  • Quick delivery with popular sizes stocked
  • Calibration from standard plain rings
  • Interchangeable with standard heads
  • External spline frames to suit your requirements

We offer customized solutions tailored to meet your unique needs. Call 1-866-945-5742 or email [email protected] to inquire, place your order, or schedule a personalized demonstration.