When And Why Should You Use Thread Ring Gages?

When And Why Should You Use Thread Ring Gages?

Thread ring gages are fundamental tools used in the manufacturing and inspection of threaded parts. They allow for precise measurement of male threads to confirm they meet required specifications. In this article, we’ll discuss why thread ring gages are important, how they work, and when they should be used to ensure the correct fit and function of threaded components. Lastly, we’ll cover where to shop thread ring gages.

What is a Thread Ring Gage?

A thread ring gage (or gauge) is a tool designed to measure the external threads of a part. It has two main components: the GO gage and the NO GO gage. These gages check the functional diameter of threads, ensuring that male threads will fit and work properly with corresponding female threads.

The GO gage checks that the part’s thread is large enough to fit the female thread, while the NO GO gage ensures the thread isn’t too small. Together, they provide a full picture of the part’s thread dimensions.

How Thread Ring Gages Work

Thread ring gages work by measuring the pitch diameter of a male thread, which is the diameter of an imaginary cylinder that runs through the thread. The gage ensures that this diameter meets the required specifications for the part to function as intended.

The GO gage is the first step in the process. If the part’s thread is sized correctly, the GO gage will screw on easily with light pressure and fit all the way to the end of the thread. If it doesn’t fit properly, it indicates that the functional diameter is too large, which could cause the part to fail during use.

The NO GO gage checks for the opposite issue: it ensures that the external thread isn’t too small. When used correctly, it should screw onto the part for only 1-2 turns. If it goes further than that, the thread is too small and won’t provide a reliable fit.

Why Thread Ring Gages are Important

Thread ring gauges are used in quality control to guarantee that threaded parts meet exact specifications. They are especially important in industries where precision is key, such as aerospace, automotive, and electronics.

By using a thread ring gauge, manufacturers can avoid costly mistakes due to improperly sized threads. Threads that are too large or too small can cause parts to fail or not fit together properly, leading to delays and increased costs. Thread ring gauges help prevent these issues by providing a quick, reliable method for checking the fit and function of threads.

When Should You Use a Thread Ring Gage?

You should use a thread ring gage whenever you need to verify the accuracy of external threads on a part. These gages are ideal for use during both the manufacturing process and for post-production inspection.

If you are manufacturing a batch of threaded parts, using thread ring gages ensures that each part meets the same high standard for fit and function. For post-production inspections, thread ring gages allow for quick verification that the parts meet the specifications laid out in the blueprint.

They are also invaluable when conducting maintenance or repairs on threaded components. If you need to replace or repair a part with threaded elements, a thread ring gage will confirm that the new or repaired part fits correctly with the existing components.

Looking For a Ring Gage Supplier?

For over 51 years, Willrich Precision Instrument has been a trusted name in the field of metrology, offering a comprehensive range of gaging solutions, including a selection of thread ring gages. With products that span from basic measuring tools to advanced metrology systems from established brands in the field, we’re dedicated to providing the right solutions to meet your specific measurement needs. With expertise in dimensional inspection and a strong commitment to quality we’re an ideal partner for businesses seeking precise, reliable tools!

Tips For Picking A Professional-Grade Shaft Measuring Tool

Tips For Picking A Professional-Grade Shaft Measuring Tool

When it comes to precision manufacturing, measuring the dimensions of shafts and other rotationally symmetrical workpieces accurately is a must. With increasing demands for smaller features, tighter tolerances, and faster production times, choosing the right shaft measuring tools can significantly impact the quality control process. In this guide, we’ll discuss key considerations for selecting professional-grade shaft measuring tools and explore some top models on the market.

Types of Shaft Measuring Tools

Before choosing a shaft measuring tool, it’s important to understand the different types available. Shaft measurements often require high precision for features like diameters, lengths, grooves, keyways, and threads. There are three main categories of tools for this purpose: optical, tactile, and combination systems.

  • Optical measuring tools use light to assess the surface of a shaft. These are fast and efficient for measuring external features like diameters, fillet radii, and chamfers.
  • Tactile measuring tools involve physical contact with the shaft’s surface, providing highly accurate measurements of internal features such as threads, grooves, and keyways.
  • Combination systems incorporate both optical and tactile measurements, ideal for shafts with complex features.

Depending on the application and part complexity, you may need one or a combination of these systems to meet your measurement requirements.

Accuracy and Precision Are Key

When selecting shaft measuring tools, accuracy is paramount. In many cases, shafts are used in safety-critical applications where even slight measurement errors can lead to serious issues. Look for tools that offer high repeatability and the ability to measure within the tolerances required by your industry.

For instance, the Mitutoyo Shaft Measuring Unit is a well-known tool in this space. It measures diameter, total indicator runout (TIR), length, and straightness with high precision, ideal for industries where reliability and accuracy are non-negotiable.

Consider the Speed of Measurement

The speed at which a shaft measuring tool can take measurements is another important consideration, especially in high-volume production environments. Faster measurement times from instruments like the Marposs Quick Set can lead to improved throughput and less downtime in production.

Ease of Use and Operator Interface

The ease of use of a measuring tool is another important factor. A tool that requires minimal setup and is intuitive to use will help reduce the chances of human error and increase operational efficiency. Many modern shaft measuring systems come with user-friendly interfaces that allow operators of varying skill levels to perform measurements confidently.

By way of example, the Fowler Sylvac SCAN S25T offers high-speed scanning capabilities while being easy to operate. This system is equipped with a touchscreen interface, making it user-friendly for both experienced operators and those new to precision measurement. Its scanning technology enables fast, accurate measurements of various shaft features, and its intuitive design makes it a great choice for companies seeking an efficient, reliable tool.

Versatility of the Tool

Consider the versatility of the shaft measuring tool. Some tools are designed to measure specific types of shafts or features, while others offer more flexibility across different part geometries. A versatile tool can save you money in the long run by serving multiple purposes and adapting to different production needs.

Consider Software Integration

Many modern shaft measuring tools come with software that integrates with your existing quality control systems. This software can automatically process the measurement data and generate reports, streamlining the workflow and improving data consistency.

Look for systems that allow easy integration with CAD software or coordinate measurement systems (CMS) to ensure a seamless workflow from measurement to analysis.

Willrich Precision Instrument recognizes the importance of choosing the right tools for the job. Explore our wide range of professional-grade measurement equipment from top brands to find the perfect solution for your shaft inspection needs.

A Buyer’s Guide On The Best 3D Laser Scanners

A Buyer’s Guide On The Best 3D Laser Scanners

3D laser scanning has revolutionized industries ranging from manufacturing to healthcare. As the market for these tools grows, it can be difficult to choose the best 3D laser scanners for your specific needs. This guide will walk you through the top options on the market today for your consideration.

What are 3D Laser Scanners?

3D laser scanners are advanced tools used to capture the geometry of physical objects. By emitting laser beams and measuring how they reflect off surfaces, these scanners create highly detailed digital models of the scanned objects. These models can be used in various applications such as reverse engineering, quality control, product design, and more.

When choosing a 3D laser scanner, it’s important to know exactly what your needs are, as there are several different types available, each suited for different applications.

Top 3 3D Laser Scanners

  • Creaform HandySCAN 3D|MAX Series

The Creaform HandySCAN 3D|MAX Series is a top choice for professionals looking for portability and precision. This handheld 3D scanner is known for its excellent accuracy and ease of use, making it ideal for both small and large-scale scanning projects. With a scan accuracy of up to 0.025mm, it delivers highly detailed digital models. It’s particularly popular in industries such as aerospace, automotive, and industrial design, where fast, accurate measurements are needed on-site. The HandySCAN 3D|MAX is designed to handle tough environments, making it a great tool for fieldwork and complex scanning projects.

  • Hexagon Structured Light Scanning Systems StereoScan Neo

The Hexagon StereoScan Neo offers superior performance in high-precision 3D scanning. This structured light scanner uses advanced technology to capture fine details of small to medium-sized objects, delivering highly accurate and repeatable results. Its dual-camera system makes it particularly effective for scanning intricate parts in industries like automotive and manufacturing, where precision is paramount. The system is designed to be easy to set up and operate, providing real-time feedback to streamline the scanning process.

  • Hexagon PrimeScan Structured Light Measuring System

For larger objects or environments, the Hexagon PrimeScan Structured Light Measuring System is one of the best 3D laser scanners available. Known for its advanced optics and high-resolution scanning, it can capture incredibly detailed models with high throughput. This system is ideal for applications where large parts or assemblies need to be scanned with high accuracy, such as in heavy machinery, aerospace, and large-scale manufacturing. The PrimeScan system also features a user-friendly interface, making it suitable for both experienced professionals and those new to 3D scanning.

How to Choose the Best 3D Laser Scanner for Your Needs

When selecting the best 3D laser scanner, it’s important to think about your specific requirements. Consider the types of objects you need to scan, the level of detail required, and the environments in which you will be working. Keep in mind the accuracy, resolution, speed, and portability of each scanner, as these features will directly affect your workflow and the quality of your results.

If you are working in an industry where precision is paramount, such as aerospace or automotive manufacturing, you’ll want to invest in a high-accuracy scanner. For smaller-scale or more portable use, a handheld or portable 3D laser scanner might be more appropriate. Reach out to Willrich Precision Instrument now for expert advice and the best 3D laser scanners on the market!

Gear and Spline Tooth Measurement System

Mahr Millimar C1202 Amplifier

Mantis Ergonomics Microscope’s

At Willrich Precision, we understand the importance of finding the right measurement solutions for your metrology needs. That’s why we offer Mantis Ergonomics, a range of products designed to improve comfort and productivity during inspections and measurements.

There are three different products to choose from:

ELITE-CAM HD STEREO MICROSCOPE

This variant features an internally integrated digital camera, allowing for effortless image capture and documentation. It offers simultaneous optical and digital viewing and comes with easy-to-use PC software for image capture in various formats. It is compatible with all Mantis Elite options and configurations.

ELITE STEREO MICROSCOPE

The Mantis Elite is a patented ‘eyepieceless’ stereo microscope that offers superb 3-D imaging and unparalleled comfort. It reduces operator fatigue, increases quality, and enhances productivity. With magnification options up to 20x, the Mantis Elite is the ideal stereo viewer for precision tasks that require magnification. It comes with switchable two-tube fluorescent lighting for high-intensity or suitable lighting.

COMPACT 3D STEREO MICROSCOPE

The Mantis Compact is a low-magnification visual inspection microscope that provides excellent 3-D imaging and freedom of head movement. With Vision Engineering’s patented eyepieceless technology, the Mantis Compact is perfect for a wide range of inspection, manipulation, or rework tasks that require magnification. It offers quick-change magnification options of 2x, 4x, 6x, and 8x.

All Mantis Ergonomics products can be customized with additional options and stands to meet your specific application requirements. Our team of experts will guide you through the selection process and provide the necessary support to ensure you have the right solution.

At Willrich Precision, we aim to establish long-term relationships with our customers. As an ISO-accredited company, we offer years of credibility and expert assistance for your inspection and measurement needs.

Contact us today to learn more about Mantis Ergonomics and how we can assist you in finding the perfect measurement solution for your needs.

Q Span Gauging Systems

Are you tired of tedious and error-prone manual gauging tasks in your manufacturing process? Willrich Precision, your dedicated metrology partner, is here to revolutionize your measurement needs with our Q-Span Gauging Systems.

Q-Span Gauging Systems are innovative mobile robotic workstations designed to automate part handling and gauging of critical dimensions in high-mix, small-batch manufacturing. They allow you to automate your existing manual gauges and gauging techniques, improving process control, reducing variability, eliminating data entry errors, and increasing capacity.

Here’s the Q-Span Gauging functionality:

Each Q-Span Workstation is configured with a collaborative robot from Universal Robots, New Scale’s smart gripper/calipers, and teachable “plug-and-produce” software for zero-code programming. You can easily incorporate your preferred metrology tools, including calipers, thread gauges, height gauges, LVDT probes, bore gauges, vision systems, and more.

These systems automatically pick parts, measure multiple features on each part using automated gauges, and sort or place each part based on measured dimensions. They also record all measured data to a PC for statistical analysis, allowing you to digitize inspection data from multiple gauges into one output.

By implementing Q-Span Workstations, you can elevate your quality teams and tackle workforce challenges. With automated production processes, you can improve skills, capacity, productivity, recruitment, and retention.

At Willrich Precision, we are committed to providing you with the right solutions to meet your measurement needs. Whether you require standard gaging solutions or complex turnkey solutions, we’re here to help. Contact us today to start.

3 Functions of Fowler Bowers XT Holematic Groove Sets

We are excited to introduce the Fowler Bowers XT Holematic Groove Sets. These sets are designed to meet the demands and challenges of internal groove diameter measurement, offering exceptional precision and reliability.

The main 3 functions of the Fowler Bowers XT Holematic Groove Sets include:

  1. Fast and efficient measurements: with self-centering, 3-point heads, these sets provide exceptional repeatability. Additionally, they offer a resolution of 0.00005″/.001mm, ensuring accurate measurements and direct in/mm conversion.
  1. These groove sets cover a wide range of diameters: from 1/4″ to 4″ or 6 – 100mm, making them suitable for various applications. They also come with error-free Bluetooth data transfer, ensuring seamless connectivity for data sharing and analysis.
  1. Built to withstand harsh environments: the XT Holematic Groove Sets are IP67 protected against fluids and dust. This durability ensures reliable performance even in challenging production environments.

To cater to diverse needs, the XT Holematic Groove Sets include anvil profiles that suit common groove sizes. They also come with depth stops and UKAS-certified setting rings for accurate and standardized measurements. Furthermore, if your application requires special sizes, profiles, or depth extensions, Willrich can provide tailor-made solutions to measure any bore feature.

Order Today: https://willrich.com/product/fowler-xt-holematic-groove-sets/

The Booming Popularity of Electric Vehicles and What It Means for Automotive Part Manufacturers

Electric vehicles (EVs) are taking the automotive industry by storm, with their market share projected to rise from 4% in 2020 to a staggering 18% in 2023, according to the International Energy Agency.

At Willrich Precision Instrument, we understand the impact this trend has on automotive part manufacturers and the need for precise and efficient metrology solutions.

As the demand for EVs grows, traditional internal combustion engine (ICE) part manufacturers must adapt to this new landscape. The transition to EVs brings new challenges to the table, including the development and production of new parts. However, one thing remains constant – the need for impeccable part quality and adherence to strict tolerances.

Manufacturers must be equipped to handle these challenges head-on. Measuring reflective materials like aluminum, steel, or composites used in EV parts can be tricky.

Inspection technologies that rely on white or blue light sensitivity require surface preparation, which adds an extra step to the manufacturing process. This is where our precision metrology instruments come in, ensuring accurate measurements without compromising efficiency.

Another obstacle faced by EV part manufacturers is the time-consuming nature of traditional inspection methods. Coordinate measuring machines (CMMs), though reliable, often require programming, setup, and back-and-forth with the production line.

These extra steps can slow down the inspection process, hindering production throughput. 

Our innovative solutions enable inspections to be performed directly on the shop floor, reducing time spent on programming and allowing for faster and more efficient inspections.

Furthermore, large and complex parts like the battery tray pose a unique challenge due to their size, weight, and harsh production environments. These factors can make accurate measurements difficult. However, our precision instruments are designed to handle such challenges with ease, ensuring accuracy without compromising on practicality.

At Willrich Precision, we prioritize providing our clients with the most advanced metrology solutions to meet their specific needs. Our instruments offer accuracy, efficiency, and ease of use on the shop floor, allowing EV part manufacturers to maintain impeccable quality control while increasing production throughput.

Dealing with the disruptive shift from ICE to EVs may seem daunting, but with the right metrology partner by your side, you can embrace the booming popularity of electric vehicles and position yourself as a leader in this transformative industry.

Automate in 2024 | Boost ROI + Alleviate Bottlenecks

Are bottlenecks causing delays in your QC process?

By automating your QC process, you can alleviate bottlenecks and improve efficiency. At Willrich Precision Instrument, a dedicated metrology house with over 51 years of experience, we understand the importance of automation in streamlining your QC process.

www.willrich.com

Why should you automate your QC process?

Manual gauging is labor-intensive and can significantly slow down production. Additionally, being understaffed or relying on outdated processes and slow equipment like a CMM can further hinder your operations.

Automating manual gauging can help reduce or even eliminate bottlenecks in manufacturing processes. In-process manual gauging can slow down machine cycles and result in idle spindle time, affecting machine output. Automated gauging systems can streamline this process and ensure accurate measurements. In the case of incoming inspection, an automated gauging system can help avoid delays and bottlenecks caused by limited resources and the need for inspection of outsourced parts.

Is automation worth the investment?

It is definitely worth the investment, as it offers numerous benefits that can be quantified with a return on investment (ROI) calculation.

By automating manual gauging processes in manufacturing, companies can experience reduced labor costs, decreased risk, higher levels of quality, and increased capacity. A practical example demonstrates how automation can lead to significant cost savings. For instance, if a medical device manufacturer employs two full-time QC inspectors to measure small parts manually, it costs them $3,360 per week in labor. However, by implementing automation technology, the labor cost for part measurement can be reduced by at least 80%, resulting in savings of $2,688 per week.

With the estimated implementation cost of $125,000, the full payback period for this investment is under a year. Beyond the payback period, the ROI is significant. Over three years, the investment can result in a 300% return, paying for itself three times over.

At Willrich Precision, we offer a wide range of metrology products, from sophisticated scanners to basic measuring tools, ensuring that we have the right solution for your dimensional inspection needs.

Don’t let bottlenecks hold you back. Automate your QC process with Willrich Precision Instrument and experience the benefits of increased efficiency and improved ROI.

Visit our website and explore our comprehensive range of solutions today!

Willrich Precision Introduces The Werth Laser Probe (WLP)

The Werth Laser Probe (WLP) is a non-contact optical sensor designed for three-dimensional (3D) measurements of workpieces. Traditional methods with mechanical sensor changes and adjustments are time-consuming, impacting productivity, while dealing with complexity in measurement processes, particularly with intricate workpiece surfaces and multiple sensors. 

The Werth Laser Probe addresses these challenges through seamless integration, automatic intensity control, and high-speed scanning, eliminating the need for mechanical sensor changes and providing a user-friendly interface with visualization features to simplify and accelerate measurements, contributing to increased efficiency and accuracy. It is integrated into the beam path of the Werth Zoom, allowing for combined edge and distance measurements without the need for mechanical sensor changes, thanks to its patented technology.

For inquiries and additional information about the Werth Laser Probe, please visit our showroom, fill out the form, and contact us. https://willrich.com/about/

  • Utilizes Foucault operation approach for laser sensing.
  • Integration of laser in the optical beam path without sacrificing measuring range.
  • Achieves the lowest spot size for measuring small details (3 µm with WLP 10x lens).
  • Features automatic control of laser intensity and intelligent software design for measuring various surface types.
  • Well-suited for fast flatness measurement of surfaces tilted by up to 80° or correspondingly curved surfaces.

With over 50 years of expertise in Gaging, Inspection & Metrology, Willrich Precision offers a comprehensive range of products, from basic measuring tools to advanced metrology solutions. 

Our commitment to quality is demonstrated through ISO:9001:2015 certification for the Distribution of Measurement & Gaging Equipment, and ISO/IEC 17025:2017 accreditation for on-site calibration services covering Optical Comparators, Video Measuring Systems, Hardness Testers, Surface Plates, and Force Testers. We also provide calibration services for various gauges and measurement equipment through our partnering ISO:17025 Labs. Explore our corporate offices and showroom at 80 Broadway, Cresskill, NJ 07626, or visit our showroom at 3402 Lincoln Highway, Paradise, PA 17562.

MarSurf M 410 Item No. 6910291 Surface Roughness Tester

 

The Mahr MarSurf M 410 Surface Roughness Tester is used for measuring the surface roughness of materials. Surface roughness is a key in manufacturing, engineering, and quality control, as it can impact the functionality, performance, and appearance of machined or manufactured components.

Key Features:

  • Large 4.3″ High-Resolution Color Backlit Display
  • Skidless MD 26 Drive Unit with Precision Datum
  • Separate Operation in Small Spaces or Mounting on a Measuring Stand
  • Rechargeable Battery for Truly Wireless Operation
  • Ample Memory for Storing Measurements and Data

Complete Set Includes:

  • M 410 Base Unit
  • MD 26 Drive Unit with BFW 250 Breakaway Probe System
  • Battery Charger
  • USB-A to Micro USB Cable for Drive Unit and Electronics Separation
  • Standard Probe Arm with 2 Micron, .0001″ Diamond Radius
  • Carrying Case for Transport or Storage
  • Operating Instructions

Mahr MarSurf M 410 is a versatile tool designed for professionals in various industries where precise surface roughness measurements are essential for maintaining quality, performance, and reliability in their products and processes.

For a limited time, take advantage of our exclusive offer on the Mahr MarSurf M 410 Surface Roughness Tester. Originally priced at $8,900.00, this exceptional instrument is now available at a special discounted rate.

Order today on our website: https://willrich.com/product/mahr-marsurf-m-410-item-no-6910291-surface-roughness-tester/

Looking to view one of our two showrooms? Let’s talk. Contact us today.