When And Why Should You Use Thread Ring Gages?

When And Why Should You Use Thread Ring Gages?

Thread ring gages are fundamental tools used in the manufacturing and inspection of threaded parts. They allow for precise measurement of male threads to confirm they meet required specifications. In this article, we’ll discuss why thread ring gages are important, how they work, and when they should be used to ensure the correct fit and function of threaded components. Lastly, we’ll cover where to shop thread ring gages.

What is a Thread Ring Gage?

A thread ring gage (or gauge) is a tool designed to measure the external threads of a part. It has two main components: the GO gage and the NO GO gage. These gages check the functional diameter of threads, ensuring that male threads will fit and work properly with corresponding female threads.

The GO gage checks that the part’s thread is large enough to fit the female thread, while the NO GO gage ensures the thread isn’t too small. Together, they provide a full picture of the part’s thread dimensions.

How Thread Ring Gages Work

Thread ring gages work by measuring the pitch diameter of a male thread, which is the diameter of an imaginary cylinder that runs through the thread. The gage ensures that this diameter meets the required specifications for the part to function as intended.

The GO gage is the first step in the process. If the part’s thread is sized correctly, the GO gage will screw on easily with light pressure and fit all the way to the end of the thread. If it doesn’t fit properly, it indicates that the functional diameter is too large, which could cause the part to fail during use.

The NO GO gage checks for the opposite issue: it ensures that the external thread isn’t too small. When used correctly, it should screw onto the part for only 1-2 turns. If it goes further than that, the thread is too small and won’t provide a reliable fit.

Why Thread Ring Gages are Important

Thread ring gauges are used in quality control to guarantee that threaded parts meet exact specifications. They are especially important in industries where precision is key, such as aerospace, automotive, and electronics.

By using a thread ring gauge, manufacturers can avoid costly mistakes due to improperly sized threads. Threads that are too large or too small can cause parts to fail or not fit together properly, leading to delays and increased costs. Thread ring gauges help prevent these issues by providing a quick, reliable method for checking the fit and function of threads.

When Should You Use a Thread Ring Gage?

You should use a thread ring gage whenever you need to verify the accuracy of external threads on a part. These gages are ideal for use during both the manufacturing process and for post-production inspection.

If you are manufacturing a batch of threaded parts, using thread ring gages ensures that each part meets the same high standard for fit and function. For post-production inspections, thread ring gages allow for quick verification that the parts meet the specifications laid out in the blueprint.

They are also invaluable when conducting maintenance or repairs on threaded components. If you need to replace or repair a part with threaded elements, a thread ring gage will confirm that the new or repaired part fits correctly with the existing components.

Looking For a Ring Gage Supplier?

For over 51 years, Willrich Precision Instrument has been a trusted name in the field of metrology, offering a comprehensive range of gaging solutions, including a selection of thread ring gages. With products that span from basic measuring tools to advanced metrology systems from established brands in the field, we’re dedicated to providing the right solutions to meet your specific measurement needs. With expertise in dimensional inspection and a strong commitment to quality we’re an ideal partner for businesses seeking precise, reliable tools!

Tips For Picking A Professional-Grade Shaft Measuring Tool

Tips For Picking A Professional-Grade Shaft Measuring Tool

When it comes to precision manufacturing, measuring the dimensions of shafts and other rotationally symmetrical workpieces accurately is a must. With increasing demands for smaller features, tighter tolerances, and faster production times, choosing the right shaft measuring tools can significantly impact the quality control process. In this guide, we’ll discuss key considerations for selecting professional-grade shaft measuring tools and explore some top models on the market.

Types of Shaft Measuring Tools

Before choosing a shaft measuring tool, it’s important to understand the different types available. Shaft measurements often require high precision for features like diameters, lengths, grooves, keyways, and threads. There are three main categories of tools for this purpose: optical, tactile, and combination systems.

  • Optical measuring tools use light to assess the surface of a shaft. These are fast and efficient for measuring external features like diameters, fillet radii, and chamfers.
  • Tactile measuring tools involve physical contact with the shaft’s surface, providing highly accurate measurements of internal features such as threads, grooves, and keyways.
  • Combination systems incorporate both optical and tactile measurements, ideal for shafts with complex features.

Depending on the application and part complexity, you may need one or a combination of these systems to meet your measurement requirements.

Accuracy and Precision Are Key

When selecting shaft measuring tools, accuracy is paramount. In many cases, shafts are used in safety-critical applications where even slight measurement errors can lead to serious issues. Look for tools that offer high repeatability and the ability to measure within the tolerances required by your industry.

For instance, the Mitutoyo Shaft Measuring Unit is a well-known tool in this space. It measures diameter, total indicator runout (TIR), length, and straightness with high precision, ideal for industries where reliability and accuracy are non-negotiable.

Consider the Speed of Measurement

The speed at which a shaft measuring tool can take measurements is another important consideration, especially in high-volume production environments. Faster measurement times from instruments like the Marposs Quick Set can lead to improved throughput and less downtime in production.

Ease of Use and Operator Interface

The ease of use of a measuring tool is another important factor. A tool that requires minimal setup and is intuitive to use will help reduce the chances of human error and increase operational efficiency. Many modern shaft measuring systems come with user-friendly interfaces that allow operators of varying skill levels to perform measurements confidently.

By way of example, the Fowler Sylvac SCAN S25T offers high-speed scanning capabilities while being easy to operate. This system is equipped with a touchscreen interface, making it user-friendly for both experienced operators and those new to precision measurement. Its scanning technology enables fast, accurate measurements of various shaft features, and its intuitive design makes it a great choice for companies seeking an efficient, reliable tool.

Versatility of the Tool

Consider the versatility of the shaft measuring tool. Some tools are designed to measure specific types of shafts or features, while others offer more flexibility across different part geometries. A versatile tool can save you money in the long run by serving multiple purposes and adapting to different production needs.

Consider Software Integration

Many modern shaft measuring tools come with software that integrates with your existing quality control systems. This software can automatically process the measurement data and generate reports, streamlining the workflow and improving data consistency.

Look for systems that allow easy integration with CAD software or coordinate measurement systems (CMS) to ensure a seamless workflow from measurement to analysis.

Willrich Precision Instrument recognizes the importance of choosing the right tools for the job. Explore our wide range of professional-grade measurement equipment from top brands to find the perfect solution for your shaft inspection needs.

A Buyer’s Guide On The Best 3D Laser Scanners

A Buyer’s Guide On The Best 3D Laser Scanners

3D laser scanning has revolutionized industries ranging from manufacturing to healthcare. As the market for these tools grows, it can be difficult to choose the best 3D laser scanners for your specific needs. This guide will walk you through the top options on the market today for your consideration.

What are 3D Laser Scanners?

3D laser scanners are advanced tools used to capture the geometry of physical objects. By emitting laser beams and measuring how they reflect off surfaces, these scanners create highly detailed digital models of the scanned objects. These models can be used in various applications such as reverse engineering, quality control, product design, and more.

When choosing a 3D laser scanner, it’s important to know exactly what your needs are, as there are several different types available, each suited for different applications.

Top 3 3D Laser Scanners

  • Creaform HandySCAN 3D|MAX Series

The Creaform HandySCAN 3D|MAX Series is a top choice for professionals looking for portability and precision. This handheld 3D scanner is known for its excellent accuracy and ease of use, making it ideal for both small and large-scale scanning projects. With a scan accuracy of up to 0.025mm, it delivers highly detailed digital models. It’s particularly popular in industries such as aerospace, automotive, and industrial design, where fast, accurate measurements are needed on-site. The HandySCAN 3D|MAX is designed to handle tough environments, making it a great tool for fieldwork and complex scanning projects.

  • Hexagon Structured Light Scanning Systems StereoScan Neo

The Hexagon StereoScan Neo offers superior performance in high-precision 3D scanning. This structured light scanner uses advanced technology to capture fine details of small to medium-sized objects, delivering highly accurate and repeatable results. Its dual-camera system makes it particularly effective for scanning intricate parts in industries like automotive and manufacturing, where precision is paramount. The system is designed to be easy to set up and operate, providing real-time feedback to streamline the scanning process.

  • Hexagon PrimeScan Structured Light Measuring System

For larger objects or environments, the Hexagon PrimeScan Structured Light Measuring System is one of the best 3D laser scanners available. Known for its advanced optics and high-resolution scanning, it can capture incredibly detailed models with high throughput. This system is ideal for applications where large parts or assemblies need to be scanned with high accuracy, such as in heavy machinery, aerospace, and large-scale manufacturing. The PrimeScan system also features a user-friendly interface, making it suitable for both experienced professionals and those new to 3D scanning.

How to Choose the Best 3D Laser Scanner for Your Needs

When selecting the best 3D laser scanner, it’s important to think about your specific requirements. Consider the types of objects you need to scan, the level of detail required, and the environments in which you will be working. Keep in mind the accuracy, resolution, speed, and portability of each scanner, as these features will directly affect your workflow and the quality of your results.

If you are working in an industry where precision is paramount, such as aerospace or automotive manufacturing, you’ll want to invest in a high-accuracy scanner. For smaller-scale or more portable use, a handheld or portable 3D laser scanner might be more appropriate. Reach out to Willrich Precision Instrument now for expert advice and the best 3D laser scanners on the market!

Gear and Spline Tooth Measurement System

Mahr Millimar C1202 Amplifier

Mantis Ergonomics Microscope’s

At Willrich Precision, we understand the importance of finding the right measurement solutions for your metrology needs. That’s why we offer Mantis Ergonomics, a range of products designed to improve comfort and productivity during inspections and measurements.

There are three different products to choose from:

ELITE-CAM HD STEREO MICROSCOPE

This variant features an internally integrated digital camera, allowing for effortless image capture and documentation. It offers simultaneous optical and digital viewing and comes with easy-to-use PC software for image capture in various formats. It is compatible with all Mantis Elite options and configurations.

ELITE STEREO MICROSCOPE

The Mantis Elite is a patented ‘eyepieceless’ stereo microscope that offers superb 3-D imaging and unparalleled comfort. It reduces operator fatigue, increases quality, and enhances productivity. With magnification options up to 20x, the Mantis Elite is the ideal stereo viewer for precision tasks that require magnification. It comes with switchable two-tube fluorescent lighting for high-intensity or suitable lighting.

COMPACT 3D STEREO MICROSCOPE

The Mantis Compact is a low-magnification visual inspection microscope that provides excellent 3-D imaging and freedom of head movement. With Vision Engineering’s patented eyepieceless technology, the Mantis Compact is perfect for a wide range of inspection, manipulation, or rework tasks that require magnification. It offers quick-change magnification options of 2x, 4x, 6x, and 8x.

All Mantis Ergonomics products can be customized with additional options and stands to meet your specific application requirements. Our team of experts will guide you through the selection process and provide the necessary support to ensure you have the right solution.

At Willrich Precision, we aim to establish long-term relationships with our customers. As an ISO-accredited company, we offer years of credibility and expert assistance for your inspection and measurement needs.

Contact us today to learn more about Mantis Ergonomics and how we can assist you in finding the perfect measurement solution for your needs.

Q Span Gauging Systems

Are you tired of tedious and error-prone manual gauging tasks in your manufacturing process? Willrich Precision, your dedicated metrology partner, is here to revolutionize your measurement needs with our Q-Span Gauging Systems.

Q-Span Gauging Systems are innovative mobile robotic workstations designed to automate part handling and gauging of critical dimensions in high-mix, small-batch manufacturing. They allow you to automate your existing manual gauges and gauging techniques, improving process control, reducing variability, eliminating data entry errors, and increasing capacity.

Here’s the Q-Span Gauging functionality:

Each Q-Span Workstation is configured with a collaborative robot from Universal Robots, New Scale’s smart gripper/calipers, and teachable “plug-and-produce” software for zero-code programming. You can easily incorporate your preferred metrology tools, including calipers, thread gauges, height gauges, LVDT probes, bore gauges, vision systems, and more.

These systems automatically pick parts, measure multiple features on each part using automated gauges, and sort or place each part based on measured dimensions. They also record all measured data to a PC for statistical analysis, allowing you to digitize inspection data from multiple gauges into one output.

By implementing Q-Span Workstations, you can elevate your quality teams and tackle workforce challenges. With automated production processes, you can improve skills, capacity, productivity, recruitment, and retention.

At Willrich Precision, we are committed to providing you with the right solutions to meet your measurement needs. Whether you require standard gaging solutions or complex turnkey solutions, we’re here to help. Contact us today to start.

3 Functions of Fowler Bowers XT Holematic Groove Sets

We are excited to introduce the Fowler Bowers XT Holematic Groove Sets. These sets are designed to meet the demands and challenges of internal groove diameter measurement, offering exceptional precision and reliability.

The main 3 functions of the Fowler Bowers XT Holematic Groove Sets include:

  1. Fast and efficient measurements: with self-centering, 3-point heads, these sets provide exceptional repeatability. Additionally, they offer a resolution of 0.00005″/.001mm, ensuring accurate measurements and direct in/mm conversion.
  1. These groove sets cover a wide range of diameters: from 1/4″ to 4″ or 6 – 100mm, making them suitable for various applications. They also come with error-free Bluetooth data transfer, ensuring seamless connectivity for data sharing and analysis.
  1. Built to withstand harsh environments: the XT Holematic Groove Sets are IP67 protected against fluids and dust. This durability ensures reliable performance even in challenging production environments.

To cater to diverse needs, the XT Holematic Groove Sets include anvil profiles that suit common groove sizes. They also come with depth stops and UKAS-certified setting rings for accurate and standardized measurements. Furthermore, if your application requires special sizes, profiles, or depth extensions, Willrich can provide tailor-made solutions to measure any bore feature.

Order Today: https://willrich.com/product/fowler-xt-holematic-groove-sets/

Automate in 2024 | Boost ROI + Alleviate Bottlenecks

Are bottlenecks causing delays in your QC process?

By automating your QC process, you can alleviate bottlenecks and improve efficiency. At Willrich Precision Instrument, a dedicated metrology house with over 51 years of experience, we understand the importance of automation in streamlining your QC process.

www.willrich.com

Why should you automate your QC process?

Manual gauging is labor-intensive and can significantly slow down production. Additionally, being understaffed or relying on outdated processes and slow equipment like a CMM can further hinder your operations.

Automating manual gauging can help reduce or even eliminate bottlenecks in manufacturing processes. In-process manual gauging can slow down machine cycles and result in idle spindle time, affecting machine output. Automated gauging systems can streamline this process and ensure accurate measurements. In the case of incoming inspection, an automated gauging system can help avoid delays and bottlenecks caused by limited resources and the need for inspection of outsourced parts.

Is automation worth the investment?

It is definitely worth the investment, as it offers numerous benefits that can be quantified with a return on investment (ROI) calculation.

By automating manual gauging processes in manufacturing, companies can experience reduced labor costs, decreased risk, higher levels of quality, and increased capacity. A practical example demonstrates how automation can lead to significant cost savings. For instance, if a medical device manufacturer employs two full-time QC inspectors to measure small parts manually, it costs them $3,360 per week in labor. However, by implementing automation technology, the labor cost for part measurement can be reduced by at least 80%, resulting in savings of $2,688 per week.

With the estimated implementation cost of $125,000, the full payback period for this investment is under a year. Beyond the payback period, the ROI is significant. Over three years, the investment can result in a 300% return, paying for itself three times over.

At Willrich Precision, we offer a wide range of metrology products, from sophisticated scanners to basic measuring tools, ensuring that we have the right solution for your dimensional inspection needs.

Don’t let bottlenecks hold you back. Automate your QC process with Willrich Precision Instrument and experience the benefits of increased efficiency and improved ROI.

Visit our website and explore our comprehensive range of solutions today!

Creaform’s MAX Series

Experience precision like never before with Creaform’s MAX Series, available exclusively through Willrich Precision.

The MAX Series redefines the landscape of large and intricate surface measurements, making them more accessible than ever, now offered by Willrich Precision.

With Willrich Precision as your trusted source, you gain access to the MAX Series, allowing you to accurately measure large parts and assemblies (up to 15m!) in industries such as aerospace, transportation, energy, mining, and more.

Our MAX Series, manufactured by Creaform, guarantees exceptional metrology-grade precision (0.100 mm + 0.015 mm/m) with ISO 17025 accreditation, meeting VDI/VDE 2634 part 3 standards. Its dynamic referencing algorithms enable precise 3D scanning in various environments, making it an ideal solution for quality control, tight tolerances, and reverse engineering of large parts.

Request a FREE demo with Willrich Precision by contacting us 1-866-945-5742 or email us at [email protected]

Smart Managing Data with MeasurLink by Mitutoyo

Measurlink software empowers manufacturers to automate inspection data, measure processes, reduce scrap, and improve customer relations. MeasurLink by Mitutoyo is an excellent solution for automating and centralizing data collection and is a critical aspect of smart factories.

MeasurLink has been developed and refined by industry experts over the past two decades, making it a reliable and robust software solution. It is designed specifically with Industry 4.0 and Smart Factory principles in mind, providing the scalability needed for future factories. 

Grow and scale your business with Mitutoyo whether you’re a small shop or a multinational enterprise, MeasurLink offers ease of use and power in SPC software. One of the key features of MeasurLink is its ability to create and manage quality libraries.

Using the Support Center operators and inspectors can intuitively build a library of parts and inspection routines. This library defines what, where, and how to inspect, while also allowing for the tracking of critical information such as material, temperature, lot number, and machine line.

Users can set names and tolerances for characteristics in each part that is to be inspected.
It also supports variable and attribute data, as well as calculated measurements like flatness, wall thickness, or area. This feature enables efficient and accurate inspection of numerous part numbers, all organized in a manageable tree structure.

The Routine Library allows for the creation of inspection routines for final inspections or in-process inspections during different manufacturing operations. Users can set notification alerts, define the order of inspection, choose devices to use, and determine the collection frequency. This feature ensures thorough and consistent inspections, giving manufacturers greater control over their processes.

MeasurLink also offers a Device and Station Library that connects the inspection stations. Users can choose from Mitutoyo or third-party devices to collect measurement data. Select various hardware options and ensure compatibility with existing equipment.

MeasurLink provides a Traceability Library for tracking non-measurement meta-data critical to product quality. This feature allows users to trace who, what, when, and where a measurement took place and provides valuable information for root cause analysis. By assigning a cause and corrective action, manufacturers can address issues effectively and prevent their recurrence.

Production Data is a huge aspect of management for smart factories. 

The Run Library from MeasurLink enables users to create inspection data sets based on lot, batch, time, or quantity. The ability to switch between active inspection routines, suspend inspection runs, and organize data by customer, PO, or lot number provides manufacturers with greater flexibility and control over their production processes.

The Gage Library will manage inventory for measuring tools and instruments. Users will know the location and calibration status, manage standards and calibration procedures, and generate certificates for quality assurance compliance. 

You will be assured that metrology assets are properly maintained and in compliance with quality standards.

MeasurLink by Mitutoyo offers an ideal data management solution for smart factories.

  • Quality libraries, traceability tracking, production & asset management
  • Automates data collection & centralizes it for manufacturers
  • Facilitates inspection data analysis and process measurement
  • Reduces scrap & enhances customer relations
  • Scalable, extensible, and interoperable
  • Meets future factory needs

DAQ Sources Types: USB, serial, text, DDE.

USB Input Tool: Plug-and-play, no special software/drivers needed.

Multiple Data Sources: Use a multiplexer for multiple inputs.

Connecting Multiplexer: Use a 25-pin to 9-pin USB adapter.

Pulling Data to MeasureLink: DDE for Mitutoyo software; Import templates for other sources.

Ready to enhance your operations with top-notch machinery, expert assistance, and dedicated support? Contact Willrich today and empower your team through automation and optimization. 

How Industrial 3D Scanners Along With 3D Printers Improve Product Development Processes

Industrial 3D scanners are playing an essential role in improving product development processes by integrating with 3D printers. Using advanced technology your team will effortlessly capture precise and detailed digital representations of physical objects enhancing accurate reproduction.

Industrial 3D scanners offer a turnkey solution for manufacturers and engineering firms to quickly and effectively carry out projects and other industrial applications.

Industrial 3D scanners combined with 3D printers will become a powerhouse for manufacturers to swiftly create prototypes, iterate designs, and test functionality before committing to full-scale production.

Use a streamlined development process that will accelerate time and reduce costs. Users have the ability to scan existing objects, this is reverse engineering, and now it’s possible to reproduce complex components.

By generating models from existing objects, companies can leverage the potential of 3D scanner-3D printer combos to revamp designs, create new parts, or manufacture spare parts for end users. Combining industrial 3D scanners and 3D printers opens up endless possibilities, enhancing the overall efficiency and innovation in product development across various industries.

How to Select the Right 3D Scanner for Your Needs
Compare low-cost and industrial-grade scanners.

Industrial scanners are faster and easier to set up, like the Go!SCAN 3D. Accuracy matters, especially in manufacturing. Industrial-grade scanners such as HandySCAN 3D offer precise results (0.050 mm) for realistic models.

Creaform HandySCAN 3D|BLACK Series -Blue

Scan Resolution and Versatility The resolution of a 3D mesh is a critical factor to consider when choosing a 3D scanner. Low-resolution STL files can result in uneven and pixelated prints, affecting the quality of your 3D models. A scanner’s ability to provide a higher mesh resolution is closely tied to its capacity to detect small details and maintain overall accuracy. Industrial-grade scanners, such as the Go!SCAN, offers remarkable resolutions of up to 0.100 mm, significantly surpassing the scan resolution capabilities of lower-end scanners. Versatility is equally important; high-end 3D scanners can capture data from a wide range of materials, shapes, colors, and sizes. In contrast, lower-end scanners may struggle with materials like machined parts and dark-colored surfaces, potentially limiting their applicability in industrial settings.

The Role of Versatility When selecting a 3D scanner, it’s crucial to ensure it can handle the diverse range of parts and components commonly encountered in industrial applications. A scanner’s ability to capture data from various materials and surfaces is a testament to its versatility. High-end 3D scanners excel in this aspect, enabling you to scan objects of different shapes, colors, and sizes without compromising on data accuracy. This versatility is a significant advantage, as it ensures your scanner can adapt to the ever-changing needs of your projects, allowing you to maintain efficiency and precision in your scanning processes.

Simplified Post-Processing with Industrial-Grade Scanners: Furthermore, industrial-grade 3D scanners often come equipped with user-friendly software that simplifies the finalization of scan data for 3D printing. One such example is software like VXmodel, which streamlines the editing of meshes, and generation of NURBS surfaces, and ensures best-fit alignments. These advanced features empower users to refine their CAD files, resulting in the highest-quality printed models. Industrial-grade scanners not only capture data with precision but also facilitate the seamless transition from scanning to 3D printing, enhancing the overall efficiency and output quality of your projects.

The Key to Making the Best Decision Is Knowing Your Needs

In the quest to select the perfect 3D scanner to complement your 3D printer, time is of the essence. Defining your specific requirements is the first step toward informed decision-making. Remember, the choice of a 3D scanner hinges on the exact nature of your industrial applications.

For those immersed in basic, non-industrial pursuits or pursuing hobbies, low-end 3D scanners may suffice—for now. However, if you’re an engineer or designer tackling industrial projects that demand the utmost precision in 3D models and parts, the urgency to consider industrial-grade 3D scanners cannot be overstated. These cutting-edge devices offer unparalleled levels of accuracy, resolution, and software capabilities that are simply indispensable. While it’s true that they may entail a more significant initial investment, their performance and the substantial return on investment they deliver are undeniable.

For comprehensive insights on using industrial 3D scanners in 3D printer projects, we recommend visiting the Creaform 3D Blog. There, you’ll find valuable knowledge and expertise to enhance your understanding of this field. Additionally, if you’re interested in purchasing these advanced products, you can conveniently do so through Willrich Precision Company, a trusted manufacturer and distributor in the industry. Don’t hesitate; take the first step towards 3D printing excellence by exploring the blog and product offerings today!

Don’t wait! Contact Willrich Precision Company today for a consultation and live demonstrations of industrial 3D scanners. Your path to excellence in 3D printing and modeling begins here, and time is of the essence in securing your competitive edge.