The Booming Popularity of Electric Vehicles and What It Means for Automotive Part Manufacturers

Electric vehicles (EVs) are taking the automotive industry by storm, with their market share projected to rise from 4% in 2020 to a staggering 18% in 2023, according to the International Energy Agency.

At Willrich Precision Instrument, we understand the impact this trend has on automotive part manufacturers and the need for precise and efficient metrology solutions.

As the demand for EVs grows, traditional internal combustion engine (ICE) part manufacturers must adapt to this new landscape. The transition to EVs brings new challenges to the table, including the development and production of new parts. However, one thing remains constant – the need for impeccable part quality and adherence to strict tolerances.

Manufacturers must be equipped to handle these challenges head-on. Measuring reflective materials like aluminum, steel, or composites used in EV parts can be tricky.

Inspection technologies that rely on white or blue light sensitivity require surface preparation, which adds an extra step to the manufacturing process. This is where our precision metrology instruments come in, ensuring accurate measurements without compromising efficiency.

Another obstacle faced by EV part manufacturers is the time-consuming nature of traditional inspection methods. Coordinate measuring machines (CMMs), though reliable, often require programming, setup, and back-and-forth with the production line.

These extra steps can slow down the inspection process, hindering production throughput. 

Our innovative solutions enable inspections to be performed directly on the shop floor, reducing time spent on programming and allowing for faster and more efficient inspections.

Furthermore, large and complex parts like the battery tray pose a unique challenge due to their size, weight, and harsh production environments. These factors can make accurate measurements difficult. However, our precision instruments are designed to handle such challenges with ease, ensuring accuracy without compromising on practicality.

At Willrich Precision, we prioritize providing our clients with the most advanced metrology solutions to meet their specific needs. Our instruments offer accuracy, efficiency, and ease of use on the shop floor, allowing EV part manufacturers to maintain impeccable quality control while increasing production throughput.

Dealing with the disruptive shift from ICE to EVs may seem daunting, but with the right metrology partner by your side, you can embrace the booming popularity of electric vehicles and position yourself as a leader in this transformative industry.

Willrich Precision Introduces The Werth Laser Probe (WLP)

The Werth Laser Probe (WLP) is a non-contact optical sensor designed for three-dimensional (3D) measurements of workpieces. Traditional methods with mechanical sensor changes and adjustments are time-consuming, impacting productivity, while dealing with complexity in measurement processes, particularly with intricate workpiece surfaces and multiple sensors. 

The Werth Laser Probe addresses these challenges through seamless integration, automatic intensity control, and high-speed scanning, eliminating the need for mechanical sensor changes and providing a user-friendly interface with visualization features to simplify and accelerate measurements, contributing to increased efficiency and accuracy. It is integrated into the beam path of the Werth Zoom, allowing for combined edge and distance measurements without the need for mechanical sensor changes, thanks to its patented technology.

For inquiries and additional information about the Werth Laser Probe, please visit our showroom, fill out the form, and contact us. https://willrich.com/about/

  • Utilizes Foucault operation approach for laser sensing.
  • Integration of laser in the optical beam path without sacrificing measuring range.
  • Achieves the lowest spot size for measuring small details (3 µm with WLP 10x lens).
  • Features automatic control of laser intensity and intelligent software design for measuring various surface types.
  • Well-suited for fast flatness measurement of surfaces tilted by up to 80° or correspondingly curved surfaces.

With over 50 years of expertise in Gaging, Inspection & Metrology, Willrich Precision offers a comprehensive range of products, from basic measuring tools to advanced metrology solutions. 

Our commitment to quality is demonstrated through ISO:9001:2015 certification for the Distribution of Measurement & Gaging Equipment, and ISO/IEC 17025:2017 accreditation for on-site calibration services covering Optical Comparators, Video Measuring Systems, Hardness Testers, Surface Plates, and Force Testers. We also provide calibration services for various gauges and measurement equipment through our partnering ISO:17025 Labs. Explore our corporate offices and showroom at 80 Broadway, Cresskill, NJ 07626, or visit our showroom at 3402 Lincoln Highway, Paradise, PA 17562.

MarSurf M 410 Item No. 6910291 Surface Roughness Tester

 

The Mahr MarSurf M 410 Surface Roughness Tester is used for measuring the surface roughness of materials. Surface roughness is a key in manufacturing, engineering, and quality control, as it can impact the functionality, performance, and appearance of machined or manufactured components.

Key Features:

  • Large 4.3″ High-Resolution Color Backlit Display
  • Skidless MD 26 Drive Unit with Precision Datum
  • Separate Operation in Small Spaces or Mounting on a Measuring Stand
  • Rechargeable Battery for Truly Wireless Operation
  • Ample Memory for Storing Measurements and Data

Complete Set Includes:

  • M 410 Base Unit
  • MD 26 Drive Unit with BFW 250 Breakaway Probe System
  • Battery Charger
  • USB-A to Micro USB Cable for Drive Unit and Electronics Separation
  • Standard Probe Arm with 2 Micron, .0001″ Diamond Radius
  • Carrying Case for Transport or Storage
  • Operating Instructions

Mahr MarSurf M 410 is a versatile tool designed for professionals in various industries where precise surface roughness measurements are essential for maintaining quality, performance, and reliability in their products and processes.

For a limited time, take advantage of our exclusive offer on the Mahr MarSurf M 410 Surface Roughness Tester. Originally priced at $8,900.00, this exceptional instrument is now available at a special discounted rate.

Order today on our website: https://willrich.com/product/mahr-marsurf-m-410-item-no-6910291-surface-roughness-tester/

Looking to view one of our two showrooms? Let’s talk. Contact us today.

Define Hardness Testing at Willrich Precision Instrument Company

Welcome to a world of hardness testing methods and equipment, tailored for quality control and related fields. Let’s take a look at Rockwell, Brinell, Vickers, and Shore hardness tests. Talk with our experts at Willrich Precision Instrument Company. We are ready to guide you through hardness testing and showcase cutting-edge equipment that will optimize your testing processes. Schedule a virtual demo to see how it works:

Rockwell Hardness Testing:

The meticulous application of two levels of force at specified rates and dwell times. Modern advancements have automated the entire testing procedure, ensuring precision and efficiency. 

Digital Rockwell Benchtop Hardness Testers:

Specifically designed for carbon steel, alloy steel, cast iron, non-ferrous metals, and engineering plastics, Digital Rockwell Benchtop Hardness Testers offer unparalleled precision and efficiency. These testers feature a user-friendly touchscreen interface and USB data storage for enhanced usability and data management.

Brinell Hardness Testing:

Ideal for large, porous testing of less hard metals like castings, Brinell hardness testing employs benchtop systems equipped with closed-loop technology. This ensures accurate measurements, while software-driven digital optical systems provide advantages over traditional manual microscopes, enhancing the accuracy and reliability of results.

Vickers/Knoop Hardness Testing:

Micro Vickers/Knoop Hardness Testers emerge as cost-effective solutions for thin and small workpieces. Offering three types of turret control—manual, automatic, and software-driven—these testers cater to various testing scenarios. Macro Vickers Hardness Testers bridge the gap between superficial Rockwell and micro Vickers machines, catering to diverse applications in materials testing.

Shore Testers (Durometers):

Tailored for portable hardness testing, Shore Testers are designed for materials like rubber, soft plastics, and leather. Electronic Durometers, measuring Shore A and Shore D values, provide ease of use with a large LED display and a simple 3-button control interface.

Portable Hardness Testing:

Two popular digital methods, Dynamic Impact and ultrasonic testing, offer distinct advantages. Dynamic Impact, based on the Leeb principle, provides efficient and accurate results and can be brought directly to the workpiece. Ultrasonic testing, on the other hand, offers a non-destructive alternative, ensuring suitability for small and thin workpieces without leaving a mark.

UCI (Ultrasonic Contact Impedance) Technology:

Ultrasonic Contact Impedance (UCI) technology, based on ultrasonics, enables surface testing without marking. This non-destructive method is particularly suitable for thin and small work parts, finding applications in aerospace, automotive, medical parts, and more.

Starrett Hardness Testers:

The article references Starrett Hardness Testers, renowned for their quality and reliability. For further information, including detailed specifications, interested readers are encouraged to explore the home page, unlocking insights into cutting-edge hardness testing technology.

In conclusion, this technical overview aims to equip materials testing professionals with a deeper understanding of hardness testing methods, encouraging the exploration of advanced technologies to optimize testing processes.


In your pursuit of precision and excellence in materials testing, Willrich Precision stands as a stalwart partner with over 50 years of unwavering commitment to Gaging, Inspection, and Metrology. As an ISO:9001:2015 certified organization for the Distribution of Measurement & Gaging Equipment and an ISO/IEC 17025:2017 accredited provider of on-site calibration services, we guarantee the highest standards in quality and accuracy. Whether you are in need of Optical Comparators, Video Measuring Systems, Hardness Testers, Surface Plates, or Force Testers, our seasoned experts are here to guide you.

Located at 80 Broadway Cresskill, NJ 07626, our corporate offices and showroom, along with our dedicated showroom at 3402 Lincoln Highway Paradise PA 17562, serve as hubs of innovation and expertise. At Willrich Precision, we not only offer an extensive range of top-notch products but also provide calibration services for various gauges and measurement equipment through our esteemed ISO:17025 Labs.

Your journey toward unparalleled precision starts with a simple step – reaching out to Willrich Precision. Experience the difference that over five decades of industry expertise can make in optimizing your testing processes. For inquiries, personalized consultations, or to schedule a virtual demo of our state-of-the-art equipment, we invite you to call us today. Elevate your standards with Willrich Precision – where precision meets excellence.


Contact Information:

Willrich Precision Instrument Company

Corporate offices & Showroom:
80 Broadway Cresskill, NJ 07626

Showroom:
3402 Lincoln Highway Paradise PA 17562

Understanding Concentricity: A Precision Challenge

Concentricity, a complex tolerance, is calculated to assess how closely a geometric shape aligns with its ideal form. This is achieved by establishing median points on spherical and cylindrical parts, ensuring consistent and equidistant wall thickness, ultimately maintaining precise dimensions and preventing unintended vibratory movement or resistance in the final products.

Willrich Precision offers over four decades of inspection, metrology, and gauging experience. Request a FREE demo with Willrich Precision by contacting us 1-866-945-5742 or email us at [email protected]

Concentricity gages find applications in various industries, including automotive, aerospace, manufacturing, and more, where precision and consistency in cylindrical components are critical. They play a vital role in quality assurance and ensuring that products meet the desired specifications and standards.

If you’re intrigued by the precision world of concentricity and want to explore it further, be sure to check out our in-depth blog: https://willrich.com/why-concentricity-measurement-is-important-in-manufacturing/

Precision Perfected with Bowers XT3 Spline Gauging!

Experience a new era of efficiency with our Spline Gauging Heads. Beyond delivering pinpoint accuracy, these heads integrate with Bluetooth XT range internal micrometers, ensuring precise results that can be documented. Here are some key features:

  • Compatible with XT or Ultima systems
  • 2-point heads, with or without carbide ball contact
  • 3-point heads with irregular spacing available
  • Major and Minor diameter heads
  • Quick delivery with popular sizes stocked
  • Calibration from standard plain rings
  • Interchangeable with standard heads
  • External spline frames to suit your requirements

We offer customized solutions tailored to meet your unique needs. Call 1-866-945-5742 or email [email protected] to inquire, place your order, or schedule a personalized demonstration.

Fowler-Trimos V Series: Your Precision Solution, Exclusively at Willrich Precision

Are measurement challenges holding your industry back? Willrich Precision, your trusted retailer, presents the ultimate solution – the Fowler-Trimos V Series height gages. Whether you’re in quality control, manufacturing, or any field that demands pinpoint accuracy, our exclusive offering ensures you can tackle your precision problems with ease.

The Fowler-Trimos V Series is your remedy for the common challenges faced in precision measurements. Experience higher accuracy and repeatability, eliminating the problem of unreliable data. With capabilities such as 2D hole pattern measurement, programming, and comprehensive statistical insights, you can put an end to measurement complexities.

The intuitive touchscreen display on V7 and V9 models streamlines tasks like angle measurements and statistical analysis, removing the obstacles that hinder your efficiency.

Plus, with an electronically adjustable measuring force (0.75/1.5 N), you have the flexibility to address unique measurement hurdles.

The Fowler-Trimos V Series offers a complete package to address all your precision measurement needs. With features like tool-free adjustments for convenience, a stable cast iron base, and interfaces for seamless data transfer, adaptability and efficiency are no longer a problem.

Every V Model comes with essential accessories, including a charging unit, measuring insert with ruby ball Ø4mm, probe holder elbow Ø 8mm, setting gage, user’s manual, and a test certificate. Say goodbye to measurement frustrations and confidently choose Fowler-Trimos V Series, exclusively available through Willrich Precision.

Get the edge your industry demands and elevate your precision with the smart choice – choose Fowler-Trimos V Series, choose Willrich Precision.

Upgrade your measurement game with Fowler! Request to view the show room with Willrich Precision by contacting us 1-866-945-5742 or email us at [email protected]

Introducing MeasurLink 10.1

Ready to witness the MeasurLink 10.1 firsthand? Schedule a personalized tour of our showroom at Willrich Precision by reaching out to us today. We will discuss the Optical Character Recognition (OCR) technology, allowing you to effortlessly scan 2D prints in image or PDF format. The software intelligently interprets the information, aiding you in the seamless creation of new parts. Whether you’re dealing with complex components or intricate designs, MeasurLink 10.1 will give you the quality you are looking for.

Contact Us to Book Your Showroom Tour:

Phone: 1-866-945-5742

Email: [email protected]

Our expert team is ready to guide you through the MeasurLink 10.1! Creating and organizing part drawings has never been easier. Don’t miss the opportunity to experience precision technology in action – schedule your showroom tour now! 

View the entire catalog on our website: https://willrich.com/product-tag/mitutoyo/
Upgrade today and Watch MeasurLink 10.1 in Action: View the Video

Versatility of Air Gaging

Air gaging, a powerful precision measurement tool, offers unmatched flexibility in various applications. It excels in accuracy of bore measurements,  OD, taper, and concentricity. With high resolution, magnification, speed, and repeatability, air gages simplify complex tasks and save costs compared to mechanical counterparts.

Capable of tight tolerances, down to 0.00030 inch.

The high-pressure air jet clears workpiece surfaces of contaminants, enhancing accuracy.

Air plugs have minimal wear and require less frequent maintenance.

Easily measure multiple dimensions and relational features in one operation.

Embrace the future of precision measurement with air gaging. Discover how it can streamline your processes and enhance accuracy. Learn more by watching the video: https://www.youtube.com/watch?v=t4-EQdRe7No

MANTIS is THE Stereo Microscope for Inspection.

Step into the world of precision and excellence at the Willrich Precision showroom, where MANTIS takes center stage! As the go-to stereo microscope for inspection, MANTIS is designed to amplify your accuracy in quality inspections, repairs, and rework, all while reducing operator fatigue during those extended tasks. With up to 15x magnification enhancing accuracy in quality inspections, repairs, and rework, while reducing operator fatigue during extended tasks.

Enjoy easy viewing of the finest details with a high-resolution, high-contrast optical stereo image, whether on the eyepiece-less viewer or a separate monitor. Customize your Mantis microscope with options for illumination, magnification, and stands.

– Unparalleled image quality

– Ergonomic design for easy use 

– Lightning-fast performance

Visit our showroom and witness the future of precision with MANTIS! With three models available, Mantis provides versatility, accuracy, efficiency, and comfort for your inspection needs.

Mantis offers precision and reduced operator fatigue in various magnification applications. Superior image quality ensures accurate and quick inspection tasks.

The range of features allows you to tailor your Mantis microscope to your specific requirements, making it a versatile and efficient solution for inspections in different industries.

Trusted worldwide, Mantis offers top-notch image quality, an ergonomic design for ease of use, and lightning-fast performance.

Applications? Endless! From final inspections to electronics assembly and fault detection, Mantis excels in every environment. Request to view the show room with Willrich Precision by contacting us 1-866-945-5742 or email us at [email protected]

Experience the unmatched performance of Creaform Portable 3D Scanners.

Whether you find yourself in the lab, on the shop floor, or out in the field, the key to success is having reliable, portable, metrology-grade 3D scanners at your disposal.

  • Creaform HandySCAN 3D | Black Series – Blue: This is a high-accuracy portable 3D scanner designed for precision measurement applications.
  • Creaform Go!SCAN 3D White Light Technology: Go!SCAN 3D is known for its innovative white light technology, which is ideal for capturing detailed 3D scans.
  • Creaform HandySCAN 700™ | Elite Blue Laser: The HandySCAN 700™ is a top-tier blue laser 3D scanner known for its precision and accuracy.
  • Creaform HandySCAN 3D Portable Metrology-Grade 3D Scanners: This series represents a line of metrology-grade 3D scanners optimized for various applications.
  • Creaform MetraSCAN 3D 3D Scanner and Portable CMM for the Shop Floor: MetraSCAN 3D is a versatile 3D scanner and portable CMM system tailored for shop floor needs.
  • Creaform HandySCAN 3D | Max Series: The Max Series is a powerful addition to the HandySCAN 3D lineup, offering advanced features and capabilities.

These tools are designed to excel in terms of ease of use, accuracy, resolution, reliability, and lightning-fast data acquisition, ensuring you get the job done right, every time. Don’t miss the opportunity to enhance your precision measurement capabilities. Contact us at 1-866-945-5742 or email us at [email protected] for pricing and to schedule your demo. 

View the entire line up on our website. https://willrich.com/?s=CREAFORM&post_type=product

HDV Horizontal Digital Video Comparator

Discover the innovation of the new HDV Horizontal Digital Video Comparator from Starrett. It combines the best features of a horizontal optical comparator and a vision metrology system. With a sturdy steel design and 12″ x 6″ of stage travel, the HDV mirrors the setup of a traditional horizontal comparator.

What sets the HDV apart? It features a 5MP digital video camera uniquely mounted and offers your choice of quick-change telecentric lenses or 6.5:1 zoom for micron-level resolution. The system is powered by a robust 64-bit PC and Touchscreen monitor, running MetLogix M3 Metrology software. This software even allows you to import DXF CAD files and create 2D Go-No-Go gauges, just like using a Mylar overlay chart on a comparator screen. Plus, with Video Edge Detection (VED), you can interact in real-time with the imported file and the part being inspected.

The result? Enhanced productivity, speed, and accuracy for your team.

Contact us at 866-9945-5742 or email us at [email protected] for pricing and more information. Explore the HDV Series on our website: 

https://willrich.com/product/starrett-hdv300-hdv400-horizontal-digital-video-comparators/

#Starrett #Metrology #Innovation #ManufacturingTech

Looking for thread gages? Look no further than Willrich Precision

Looking for thread gages? Look no further than Willrich Precision 

We offer thread gages in steel chrome carbide and ceramic. Free chrome offering in standard size thread plugs at no additional cost. 

Our partnering USA vendors chrome to the high limit allowing for more gage life. (Few select factories ). With over 50 years of experience, Willrich Precision is your trusted supplier of precision thread gages. Don’t miss out on this fantastic offer – upgrade your gages with Willrich Precision today and experience the difference in quality, durability, and value! 

As a special offer, buy any thread plug or thread ring gage, standard or special, and we’ll provide a  FREE Thread Gage Pitch Diameter Wall Chart– just mention this promo code :1030PD ! Contact us today for a quote at 1-866-945-5742 / [email protected]

What sets us apart is our commitment to excellence. 

Experience the unmatched performance of Creaform Portable 3D Scanners.

Whether you find yourself in the lab, on the shop floor, or out in the field, the key to success is having reliable, portable, metrology-grade 3D scanners at your disposal.

Creaform HandySCAN 3D | Black Series – Blue:
This is a high-accuracy portable 3D scanner designed for precision measurement applications.

Creaform Go!SCAN 3D White Light Technology:
Go!SCAN 3D is known for its innovative white light technology, which is ideal for capturing detailed 3D scans.

Creaform HandySCAN 700™ | Elite Blue Laser:
The HandySCAN 700™ is a top-tier blue laser 3D scanner known for its precision and accuracy.

Creaform HandySCAN 3D Portable Metrology-Grade 3D Scanners:
This series represents a line of metrology-grade 3D scanners optimized for various applications.

Creaform MetraSCAN 3D 3D Scanner and Portable CMM for the Shop Floor:
MetraSCAN 3D is a versatile 3D scanner and portable CMM system tailored for shop floor needs.

Creaform HandySCAN 3D | Max Series:
The Max Series is a powerful addition to the HandySCAN 3D lineup, offering advanced features and capabilities.

These tools are designed to excel in terms of ease of use, accuracy, resolution, reliability, and lightning-fast data acquisition, ensuring you get the job done right, every time.

Don’t miss the opportunity to enhance your precision measurement capabilities. Contact us at 1-866-945-5742 or email us at [email protected] for pricing and to schedule your demo.

View the entire lineup on our website.

Product Spotlight: Phase II PTG-4000 Coating Thickness Gauge

coating thickness gauge

In this post, you will find out more about an excellent coating thickness gauge that can make this task easier. Introducing the Phase II PTG-4000 Coating Thickness Gauge. Coating thickness gauges or paint meters are typically utilized to measure a product’s dry film thickness. Also known as DFT, it is one of the most measurements in the coatings sector. This type of information significantly impacts the chosen coating process, cost, overall and quality. In addition, DFT measurements can help determine the overall service lifespan of a coating, the product’s performance / appearance, and ensure compliance with International Standards.

DFT can be measured via two methods: non-destructive and destructive. The former involves using a cutter to cut a coating to the substrate. The latter involves using magnetic induction techniques that do not damage the coating and substrate. In addition, it is recommended when taking measurements on magnetic and non-magnetic metal surfaces such as aluminum and stainless steel. If you want to measure coating thickness on metallic substrates, consider using digital coating thickness gauges.

About Phase II

Phase II was founded in 1981 and is recognized as a leading manufacturer of cutting tools, precision measuring tools, material testing instrumentation, machine tool accessories, and other shop supplies. The company also has a world-class reputation for service and quality. It is comprised of in-house application specialists who can guide customers through product selection and maintenance. Today, Phase II provides specialty product manufacturing and development solutions. This means that they can work with customers on any type of merchandise from design stage through completion. In addition to providing precision measuring tools, Phase II specializes in gage calibration and certifications services as well.

Enjoy complete peace of mind knowing that Phase II is a reputable brand because it has exhibited in major tradeshows throughout the United States, Mexico and Canada. Phase II is also affiliated with the American Society for Nondestructive Testing (ASNT), the American Measuring Tool Manufacturers Association (AMTMA), and the American Society for Testing and Materials (ASTM International).

Features of the Phase II PTG-4000 Coating Thickness Gauge

Here is a quick look at some of the top features of the Phase II PTG-4000 Coating Thickness Gauge:

  • Works for ferrous and non-ferrous substrates
  • Comes with a full-color display and flip screen feature
  • Range: 0-50 mills / 0-1,250 microns (in terms of mean, min, max, and deviation)
  • Weighs 2.4 oz. (without batteries)
  • 100 x 52 x 29mm
  • Requires 2-AAA batteries to operate
  • 302 degrees Fahrenheit max surface temperature of test object
  • Min. substrate thickness: 2 mils for non-ferrous materials and 20 mils for ferrous materials
  • 30mm (concave) and 3mm (convex) min. radius of curvature
  • 5mm x 5mm min. measuring area
  • Selectable single or continuous measurement option
  • Available statistics such as mean, min, max, and deviation
  • +/-3%+0.1 mil accuracy
  • 0.1 mils resolution

Get the Phase II PTG-4000 Coating Thickness Gauge from Willrich Precision!

Willrich Precision has been in business for over four decades and offers Phase II PTG-4000 coating thickness gauges at very competitive rates. Our products are used by technicians from a wide variety of industries, including aerospace, medical, pharmaceuticals, energy, automotive, military, and more.

If you wish to know more about the Phase II PTG-4000 Coating Thickness Gauge, do not hesitate to talk to a Willrich specialist today!