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Experience precision like never before with Creaform’s MAX Series, available exclusively through Willrich Precision.

The MAX Series redefines the landscape of large and intricate surface measurements, making them more accessible than ever, now offered by Willrich Precision.

With Willrich Precision as your trusted source, you gain access to the MAX Series, allowing you to accurately measure large parts and assemblies (up to 15m!) in industries such as aerospace, transportation, energy, mining, and more.

Our MAX Series, manufactured by Creaform, guarantees exceptional metrology-grade precision (0.100 mm + 0.015 mm/m) with ISO 17025 accreditation, meeting VDI/VDE 2634 part 3 standards. Its dynamic referencing algorithms enable precise 3D scanning in various environments, making it an ideal solution for quality control, tight tolerances, and reverse engineering of large parts.

Request a FREE demo with Willrich Precision by contacting us 1-866-945-5742 or email us at [email protected]

Measurlink software empowers manufacturers to automate inspection data, measure processes, reduce scrap, and improve customer relations. MeasurLink by Mitutoyo is an excellent solution for automating and centralizing data collection and is a critical aspect of smart factories.

MeasurLink has been developed and refined by industry experts over the past two decades, making it a reliable and robust software solution. It is designed specifically with Industry 4.0 and Smart Factory principles in mind, providing the scalability needed for future factories. 

Grow and scale your business with Mitutoyo whether you’re a small shop or a multinational enterprise, MeasurLink offers ease of use and power in SPC software. One of the key features of MeasurLink is its ability to create and manage quality libraries.

Using the Support Center operators and inspectors can intuitively build a library of parts and inspection routines. This library defines what, where, and how to inspect, while also allowing for the tracking of critical information such as material, temperature, lot number, and machine line.

Users can set names and tolerances for characteristics in each part that is to be inspected.
It also supports variable and attribute data, as well as calculated measurements like flatness, wall thickness, or area. This feature enables efficient and accurate inspection of numerous part numbers, all organized in a manageable tree structure.

The Routine Library allows for the creation of inspection routines for final inspections or in-process inspections during different manufacturing operations. Users can set notification alerts, define the order of inspection, choose devices to use, and determine the collection frequency. This feature ensures thorough and consistent inspections, giving manufacturers greater control over their processes.

MeasurLink also offers a Device and Station Library that connects the inspection stations. Users can choose from Mitutoyo or third-party devices to collect measurement data. Select various hardware options and ensure compatibility with existing equipment.

MeasurLink provides a Traceability Library for tracking non-measurement meta-data critical to product quality. This feature allows users to trace who, what, when, and where a measurement took place and provides valuable information for root cause analysis. By assigning a cause and corrective action, manufacturers can address issues effectively and prevent their recurrence.

Production Data is a huge aspect of management for smart factories. 

The Run Library from MeasurLink enables users to create inspection data sets based on lot, batch, time, or quantity. The ability to switch between active inspection routines, suspend inspection runs, and organize data by customer, PO, or lot number provides manufacturers with greater flexibility and control over their production processes.

The Gage Library will manage inventory for measuring tools and instruments. Users will know the location and calibration status, manage standards and calibration procedures, and generate certificates for quality assurance compliance. 

You will be assured that metrology assets are properly maintained and in compliance with quality standards.

MeasurLink by Mitutoyo offers an ideal data management solution for smart factories.

• Quality libraries, traceability tracking, production & asset management
• Automates data collection & centralizes it for manufacturers
• Facilitates inspection data analysis and process measurement
• Reduces scrap & enhances customer relations
• Scalable, extensible, and interoperable
• Meets future factory needs

DAQ Sources Types: USB, serial, text, DDE.

USB Input Tool: Plug-and-play, no special software/drivers needed.

Multiple Data Sources: Use a multiplexer for multiple inputs.

Connecting Multiplexer: Use a 25-pin to 9-pin USB adapter.

Pulling Data to MeasureLink: DDE for Mitutoyo software; Import templates for other sources.

Ready to enhance your operations with top-notch machinery, expert assistance, and dedicated support? Contact Willrich today and empower your team through automation and optimization. 

Industrial 3D scanners are playing an essential role in improving product development processes by integrating with 3D printers. Using advanced technology your team will effortlessly capture precise and detailed digital representations of physical objects enhancing accurate reproduction.

Industrial 3D scanners offer a turnkey solution for manufacturers and engineering firms to quickly and effectively carry out projects and other industrial applications.

Industrial 3D scanners combined with 3D printers will become a powerhouse for manufacturers to swiftly create prototypes, iterate designs, and test functionality before committing to full-scale production.

Use a streamlined development process that will accelerate time and reduce costs. Users have the ability to scan existing objects, this is reverse engineering, and now it’s possible to reproduce complex components.

By generating models from existing objects, companies can leverage the potential of 3D scanner-3D printer combos to revamp designs, create new parts, or manufacture spare parts for end users. Combining industrial 3D scanners and 3D printers opens up endless possibilities, enhancing the overall efficiency and innovation in product development across various industries.

How to Select the Right 3D Scanner for Your Needs
Compare low-cost and industrial-grade scanners.

Industrial scanners are faster and easier to set up, like the Go!SCAN 3D. Accuracy matters, especially in manufacturing. Industrial-grade scanners such as HandySCAN 3D offer precise results (0.050 mm) for realistic models.

Scan Resolution and Versatility The resolution of a 3D mesh is a critical factor to consider when choosing a 3D scanner. Low-resolution STL files can result in uneven and pixelated prints, affecting the quality of your 3D models. A scanner’s ability to provide a higher mesh resolution is closely tied to its capacity to detect small details and maintain overall accuracy. Industrial-grade scanners, such as the Go!SCAN, offers remarkable resolutions of up to 0.100 mm, significantly surpassing the scan resolution capabilities of lower-end scanners. Versatility is equally important; high-end 3D scanners can capture data from a wide range of materials, shapes, colors, and sizes. In contrast, lower-end scanners may struggle with materials like machined parts and dark-colored surfaces, potentially limiting their applicability in industrial settings.

The Role of Versatility When selecting a 3D scanner, it’s crucial to ensure it can handle the diverse range of parts and components commonly encountered in industrial applications. A scanner’s ability to capture data from various materials and surfaces is a testament to its versatility. High-end 3D scanners excel in this aspect, enabling you to scan objects of different shapes, colors, and sizes without compromising on data accuracy. This versatility is a significant advantage, as it ensures your scanner can adapt to the ever-changing needs of your projects, allowing you to maintain efficiency and precision in your scanning processes.

Simplified Post-Processing with Industrial-Grade Scanners: Furthermore, industrial-grade 3D scanners often come equipped with user-friendly software that simplifies the finalization of scan data for 3D printing. One such example is software like VXmodel, which streamlines the editing of meshes, and generation of NURBS surfaces, and ensures best-fit alignments. These advanced features empower users to refine their CAD files, resulting in the highest-quality printed models. Industrial-grade scanners not only capture data with precision but also facilitate the seamless transition from scanning to 3D printing, enhancing the overall efficiency and output quality of your projects.

The Key to Making the Best Decision Is Knowing Your Needs

In the quest to select the perfect 3D scanner to complement your 3D printer, time is of the essence. Defining your specific requirements is the first step toward informed decision-making. Remember, the choice of a 3D scanner hinges on the exact nature of your industrial applications.

For those immersed in basic, non-industrial pursuits or pursuing hobbies, low-end 3D scanners may suffice—for now. However, if you’re an engineer or designer tackling industrial projects that demand the utmost precision in 3D models and parts, the urgency to consider industrial-grade 3D scanners cannot be overstated. These cutting-edge devices offer unparalleled levels of accuracy, resolution, and software capabilities that are simply indispensable. While it’s true that they may entail a more significant initial investment, their performance and the substantial return on investment they deliver are undeniable.

For comprehensive insights on using industrial 3D scanners in 3D printer projects, we recommend visiting the Creaform 3D Blog. There, you’ll find valuable knowledge and expertise to enhance your understanding of this field. Additionally, if you’re interested in purchasing these advanced products, you can conveniently do so through Willrich Precision Company, a trusted manufacturer and distributor in the industry. Don’t hesitate; take the first step towards 3D printing excellence by exploring the blog and product offerings today!

Don’t wait! Contact Willrich Precision Company today for a consultation and live demonstrations of industrial 3D scanners. Your path to excellence in 3D printing and modeling begins here, and time is of the essence in securing your competitive edge.

Height gages play an important role in precision measurement and quality control across numerous industries. As their name suggests, these instruments are designed to measure the height of workpieces accurately. A height gage consists of a slider with a measuring stylus that moves along a single vertical axis, perpendicular to a reference plane on the instrument base. This instrument provides precise height measurements relative to a chosen plane.

Measuring on Granite Surface Plate

Height gages are often used on granite surface plates. Here, they are used to measure and scribe part features from a reference plane. The accuracy and reliability of height gages make them invaluable tools for quality control. These instruments are often paired with accessories like the following to locate and measure specific features of a workpiece:

• Touch probes
• Scribers
• Test indicators or CMM-style probes

Types of Height Gages

There are a number of height gages available. Each caters to different measurement needs and budget constraints. Two main categories are mechanical height gages and electronic height gages. They each have their subtypes.

Mechanical Height Gages

Mechanical height gages have been a staple in the industry for years. They come in three basic forms:

• Vernier Height Gages: These are available in a wide range of heights – from 6 inches to 6 feet. Their versatility and use of both inch and metric scales on the beam make them a popular choice.
• Dial Height Gages: Good for smaller measurements, dial height gages are generally available in sizes below 12 inches or 300 mm. They are easier to read than Vernier height gages. They’re also compact, so they’re convenient for personal use.
• Digital Counter Height Gages: Equipped with a dial and dual-digit counters, these gages simplify the measurement process. The digital display is more user-friendly than Vernier scales. The dual counters allow for easy reference datum setting.

Electronic Height Gages

Electronic height gages are divided into three groups according to their features and accuracy:

• Basic Electronic Height Gages: Comparable to mechanical gages where accuracy is concerned, these offer features like absolute zero, inch/metric conversion, floating zero, and data output.
• Advanced Electronic Height Gages: This group improves on the previous one with better accuracy. Additional features can include ID/OD measurement, max/min, tolerance settings, TIR measurement, and probe compensation.
• High-Accuracy Electronic Height Gages: This is the most advanced category. These gages boast the features of the previously stated groups but with even higher accuracy. Air bearings, motorized touch probes, part program generation, and computer interfaces for SPC are common in this class.

Taking Precise Measurements

Most height gages come with a scriber for locating the top of a workpiece. But, for better accuracy, a test indicator (or high-accuracy probe) can be used. Digital height gages provide the benefit of touch probes that help automate zero detection and distance measurements.

Using Digital Displays and Additional Features

Digital displays on height gages have a number of advantages. 

• They are easier to read
• Allow quick unit and resolution switches
• Offer flexible zero-setting options
• Can interface with electronic data collectors

This digital interface improves the measurement process and minimizes human error.

Advanced Functionality for Distance Between Centers

Traditional height gages had trouble with measuring distances between centers. But advancements have introduced height gages with calculation capabilities. These gages can memorize peaks and valleys within a sweep. This greatly aids measurements like center-to-center distances.

Maintenance and Accuracy

Regular maintenance is important for accurate measurements. The base, granite surface, and column(s) of the height gage should be kept clean and free from burrs or scratches. Proper maintenance helps guarantee the longevity and precision of these tools.

Height gages are invaluable instruments for accurate height measurements and quality control. With so many types available – from mechanical to advanced electronic gages – industries can choose the right tool for their needs. Regular maintenance and proper use techniques are critical for assuring consistent and reliable measurements.

Experience The Tailored Expertise of Willrich Precision Instruments! 

Discover a range of personalized gaging solutions – spanning from comprehensive design and build services to functional fit gages – along with cutting-edge metrology automation cells and easy shop floor metrology integration. Whether you require a standardized gaging solution or a multifaceted turnkey approach, allow Willrich Precision Instruments to assist you in meeting your simplest or most intricate measurement requirements. Our dedicated team does in-depth research and assessment of various products in the market to provide our clients with the ultimate premium solution for each unique application. Connect with Willrich Precision Instruments now at 866-945-5742 or reach out via email at [email protected].

In today’s rapidly changing manufacturing landscape, the demand for efficiency and precision in measurement processes has led to the creation and use of model-based measurements. This shift has been driven by things like the increasing emphasis on quality control, the diversification of the parts and components being measured, the complexity of global supply chains, and shortened product lifecycles. As the industry moves from traditional 2D drawings to more advanced 3D annotated models, an important question arises: “Can model-based measurements truly revolutionize CMM (Coordinate Measuring Machine) programming processes and bring about substantial improvements?”

The Rise of Model-Based Measurements

Model-based measurements involve a novel approach that leverages 3D CAD (Computer-Aided Design) models and Product Manufacturing Information (PMI) to automate the generation of measurement programs. This transformation works by offering the following: 

• Simplifying programming complexities
• Reducing human error
• Significantly cutting down programming time

Unlike the conventional method – where manual programming could consume hours – the creation of automatic measurement program generation software has reduced these tasks down to mere minutes.

Industry Catalysts for Change

The aerospace and defense sectors have emerged as pioneers in adopting model-based measurements. Industry giants like Boeing, Lockheed, Raytheon, Ford, and Deere – alongside branches of the U.S. military – advocated for the integration of automatic measurement program generation software as part of their digital product definition strategies. This has prompted some original equipment manufacturers in the Department of Defense supply chain to embrace model-based definitions (MBDs). This further validates the potential of this approach.

Understanding Model-Based Definition (MBD)

Model-based definition involves employing 3D annotated models and associated data elements to define a product; clearly, a far cry from traditional drawings. While MBDs have been employed in product definition, they’re now being used for quality assurance purposes. This presents a more efficient way to compare CMM results with CAD models. This is particularly the case in industries like commercial aerospace, defense, and even the medical device market.

Benefits Involving Efficiency and Precision

The transition to MBD provides several tangible benefits to manufacturers seeking to simplify their measurement processes:

• Easier Processes: MBD eliminates the need for a convoluted 3D-to-2D-to-3D workflow. It simplifies the process to direct 3D CAD-to-3D CNC CMM programming. This leads to major reductions in programming time.
• Reduced Manufacturing Costs: The investment in automatic measurement program generation software is offset by the increase in productivity. The time savings can be as high as 95% (compared to traditional drawing-based methods).
• Improved Traceability: The direct read of metadata, features, and characteristics from the CAD model lessens the risk of misinterpretation (which could occur if relying on drawings).
• Optimization and Flexibility: MBD provides quick changes to plan parameters and CMM configurations. This facilitates adaptability to changing needs.
• Workflow Automation: Some projects have already achieved full automation. Machines communicate flawlessly, while human oversight assures optimal performance.
• Improved Productivity: Automation reduces the burden of low-level programming tasks on CMM planners. This allows them to focus on higher-value activities.

Mechanics of Automatic Measurement Program Generation Software

The core of automatic measurement program generation software is in its ability to sidestep traditional drawing-based methods. It directly generates and executes a model-based workflow. The process involves importing an MBD, applying rules that align with the configured CMM, and automatically generating a part program. Optimizations refine the program to minimize probe changes and path length. This helps to guarantee efficiency and precision.

Selecting the Right Metrology Software

When thinking about metrology software to support model-based quality control, several key considerations deserve your attention:

• Cost Efficiency: Despite the initial investment, the gains in programming productivity and just-in-time program generation can offset the costs.
• CAD Compatibility: Software should easily read, organize, and work with CAD models.
• Global Collaboration: The ability to work across various locations globally and share measurement plans and configurations is important.
• Training and Support: Look for software that provides effective training with a shorter learning curve for model-based measurements.
• Customizable Reporting: The software should allow customization to generate complete reports or focus on specific features.
• Versatility with CMM Systems: Compatibility with coordinate measurement systems provides flexibility and adaptability.

Embracing the Future of Measurement Programming

The integration of model-based measurements holds the potential to revolutionize CMM programming processes. This approach not only eases workflows, reduces costs, and improves traceability but also opens the door to a new era of automation and efficiency. As industries recognize these advantages, the adoption of model-based measurements is poised to become a cornerstone of modern manufacturing.

Discover Willrich Precision Instruments – A Tailored Precision Solution

Our Willrich Precision Instruments range encompasses personalized gaging answers, spanning functional fit gauges, meticulous design and construction, automated metrology cells, and seamless shop floor metrology fusion. Our adeptness extends from fundamental measurement requirements to intricate challenges. Trust us with your needs – whether conventional or intricate – and allow our dedicated team to explore and evaluate various product options, guaranteeing optimal resolutions for every scenario. Reach out to Willrich Precision Instruments now at 866-945-5742 or drop us an email at [email protected].

Ceramic ring gages are important measuring tools used in different industries. They are accurate, long-lasting, and can resist wear and corrosion. These gages are made of advanced ceramic materials, like zirconia or alumina. They work better than metal gages and are great for precise and reliable measurements. We’ll talk more about ceramic ring gages in this article, explain what they are, their unique properties, and which industries use them.

Understanding Ceramic Ring Gages

Ceramic ring gages are tools for measuring cylindrical parts like shafts or pins. They help ensure the dimensions of external features are correct. They check if measuring devices are correct and make sure parts meet exact standards. Ceramic materials in ring gages have benefits compared to metal gages. They resist wear more, and stay stable in size and temperature. Ceramic ring gauges work well in industries like automotive, aerospace, and manufacturing. They give precise and steady measurements that are important in keeping product quality and process efficiency.

• Calibration and Verification

Ceramic ring gages are mainly used to check and confirm measuring tools. These tools are used to check if devices like micrometers, calipers, and CMMs are accurate. Technicians and engineers use them as reference standards. Users can check if their measuring device is accurate and calibrated by comparing its measurements to the known dimensions of a ceramic ring gage.

Ceramic ring gages work great for calibration since they stay the same size and do not wear easily. They stay the same shape and size when temperatures and humidity change. This makes them good for calibration.

A ceramic ring gage size 0.8000 inch Class XX Ceramic Master ID Gage Ring, 5mm in length is often used to calibrate certain Keyence video measuring machines.  These rings can be purchased thru Willrich.com

• Dimensional Inspection

Ceramic ring gages are used to check the dimensions of manufactured parts. They help ensure the parts are the right size. This checks the size of round things like shafts, pins, and bushings. It makes sure they fit the right measurements for use in machines and other things.

Ceramic ring gages are great for this purpose because they are accurate and last a long time. This makes them a reliable option for consistent measurements. They can be used in different environments due to their resistance to corrosion. For example, they can be used in places with high humidity or corrosive materials.

• Quality Control and Process Monitoring

Ceramic ring gages are critical for quality control and process monitoring. They make sure that parts and components meet quality standards. Manufacturers can maintain product quality by checking part dimensions with ceramic ring gages, which help identify any deviations from specified tolerances. Then, necessary adjustments can be made to their processes regularly.

Ceramic ring gages are durable and reliable. They are great for quality control and process monitoring. They can withstand frequent use and tough conditions.

• Thread and Spline Inspection

Ceramic ring gages can check threaded and splined parts to make sure they meet the right size and can be used in assemblies. This application uses a ring gage that has internal threads or splines. They match the outer features of the part that needs to be checked. Users can check thread or spline tolerances by putting the component in the ring gauge. This ensures proper function when parts mate.

Ceramic ring gages are great for this job. They last a long time and stay accurate, even in tough environments.

Calibration is very important for many industries. It helps measuring instruments and devices be accurate and consistent. Gages are important tools used for measuring size, shape, and angles. They set a standard for calibration.

Technicians and engineers use them to check if measuring instruments are accurate. This helps maintain the quality and reliability of their measurements. Steel and ceramic gauges are often used for calibration. Each material has unique properties that can impact the gauges’ performance and lifespan. Each has its own advantages and disadvantages which make them popular options.

We will talk about the good and bad points of using steel and ceramic gages for calibration. You can make a smart choice based on what you need to measure and your working conditions.

Advantages of Steel Gages

Steel gages offer several benefits for calibration applications, including:

• Durability: Hardened steel gauges are tough and can handle heavy use in industrial settings. They are a good option for areas where the gages may face a lot of damage.
• Affordability: Steel gages are cheaper than ceramic ones. Businesses prefer them to minimize their costs. The cost advantage can be big when buying lots of gages or replacing old or broken ones.
• Versatility: Steel gages come in many sizes, shapes, and types, so they can be used for different calibration jobs. Users can choose the best gage for their measurements because of its versatility.

Disadvantages of Steel Gages

Despite their benefits, steel gages also have some drawbacks, such as:

• Susceptibility to Wear: Steel gauges are tough, but they may wear out if used often with rough materials or frequently. Wearing can cause the gage to change size, which affects calibration accuracy.
• Corrosion: Steel gages can be prone to corrosion, especially in humid or corrosive environments. Corrosion can cause problems with calibration by changing the size and surface. This can make it less accurate and reliable.
• Thermal Expansion: Steel gages may be affected by temperature changes. They can expand or contract, which changes their dimensions. The accuracy of calibration can be affected by sensitivity, especially in places where the temperature varies a lot.

Advantages of Ceramic Gages

Ceramic gages offer several benefits for calibration applications, including:

• Wear Resistance: Ceramic gauges are very durable, so they’re good for rough or frequent use. This can mean that the item lasts longer and gives more accurate results.
• Dimensional Stability: Ceramic materials keep their shape and size despite temperature and humidity changes. Ceramic gages are very stable, which makes them good for calibrating things even in places where conditions change.
• Corrosion Resistance: Ceramic gages don’t corrode easily. They are good for places that are humid or corrosive. Steel gages might rust in these places.
• Non-Magnetic and Non-Conductive: Ceramic gages are perfect for calibration in places where electrical or magnetic problems could be an issue. They are non-magnetic and non-conductive.

Disadvantages of Ceramic Gages

Despite their advantages, ceramic gages also have some drawbacks, such as:

• Cost: Ceramic gages cost more than steel gages. This may matter to companies who want to save money on equipment.
• Fragility: Ceramic materials are strong and wear-resistant. However, they are more likely to chip or crack than steel if mishandled or dropped due to being brittle.
• Limited Availability: Ceramic gages may be harder to find than steel gages, especially in unique sizes or styles. It can be harder to get new gages or find ones for specific jobs when they aren’t easy to come by.